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Follow this guide to replace the power components on a 2014 Kushlan cement mixer model 600DDS.
This guide is for replacing the capacitor, on/off switch, and power cord simultaneously. If only one of these components needs to be replaced, follow the respective individual guide.
To prevent electric shock, leave the device unplugged for 20 minutes to allow the capacitor to discharge before you begin.
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Use a 13 mm socket to remove the two bolts securing the motor cover to the frame.
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Remove the motor cover.
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Use a Phillips screwdriver to remove the four screws securing the electrical panel.
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Remove the electrical panel.
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Use a pair of needle-nose pliers to disconnect the four wires from the back of the on/off switch.
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Use a flathead screwdriver to press the sides of the on/off switch through the opening in the electrical box.
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Use a Phillips screwdriver to remove the two screws securing the fastener behind the strain relief fitting.
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Use a Phillips screwdriver to remove the screw securing the green ground wire to the bottom of the electrical box.
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Use an adjustable wrench to remove the power cord's strain relief fitting cap.
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Slide the cap off of the strain relief fitting.
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Feed the power cord and its black, white, and green wires out through the strain relief fitting.
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Use a Phillips screwdriver to remove the screw securing the capacitor support.
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Remove the capacitor support.
FYI: i always assume that the capacitor is still charged: i use a screw driver and touch the screw driver across the terminals to make sure the capacitor is discharged. or sometimes i connect a jumper wire to the metal part of the screw driver & the other end of the jumper wire to the ground to make sure that the capacitor is discharged. first method i use for smaller capacitors and the other method i use for larger capacitors. this way you won’t be “overcharged” for this repair.
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Use a pair of needle nose pliers to disconnect the red and black wires from the capacitor.
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Remove the capacitor.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
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Very well presented. The photos were very sharp and clear. From looking at your photos it would apear that you can reverse the motor rotation by reversing the 2 capacitor leads. This would make empting the mixer eaiser in some situations. Do you agree?
Thank you,
Drew Watson