PowerRay Camera Module Replacement

crwdns2936071:01crwdne2936071:0 — Removing exterior parts

Remove the four protective parts on the back of the unit.

crwdns2936071:02crwdne2936071:0 — Removing the rear panel

Remove all the following screws:

crwdns2936071:03crwdne2936071:0 — Removing the bottom panel

Remove the warning label and S/N label.

crwdns2936071:04crwdne2936071:0 — Removing the airtight module

Remove all screws that secure the airtight module to the housing

crwdns2936071:05crwdne2936071:0 — Disassembly of the airtight module

Remove all screws from the airtight module

crwdns2936071:06crwdne2936071:0 — Removing the Camera Module

Remove all the screws that attach the camera module

crwdns2936071:07crwdne2936071:0 — Removing the Camera Module

Remove the screws circled in red. M2×5 (2 pieces)

crwdns2936071:08crwdne2936071:0 — Camera Module Removal

Unlock the flexible cable connector (raise the black lock)

crwdns2936071:09crwdne2936071:0 — Camera Module Removal

Cut the white magnet cable (red circle position)

crwdns2936071:010crwdne2936071:0 — First lot of camera modules

Modules that have been waterproofed with sealant at the position indicated by the arrow, are defective products from the initial lot and must be replaced.

crwdns2936071:011crwdne2936071:0 — Installing the Camera Module

Insert the camera cable into the main unit from the arrow position (flexible cable, magnet cable, LED cable)

crwdns2936071:012crwdne2936071:0 — Installing the Camera Module

Attach the silicone cover at the arrow position.

crwdns2936071:013crwdne2936071:0 — Installing the Camera Module

Attach the camera module to the mount

crwdns2936071:014crwdne2936071:0 — Installing the Camera Module

Connect the LED cable connector

crwdns2936071:015crwdne2936071:0 — Installing the Camera Module

Insert the ferrite core that you removed earlier.

crwdns2936071:016crwdne2936071:0 — Installing the Camera Module

Replace the double-sided tape on the back of the heat sink

crwdns2936071:017crwdne2936071:0 — Installing the Camera Module

Peel off the coating of the magnetic cable on the main unit and insert the shrink tube.

crwdns2936071:018crwdne2936071:0 — Connection Test

The LED lights up just like in the picture.

crwdns2936071:019crwdne2936071:0 — Upper module installation

Check that both O-rings are free of scratches, damage, and dirt, and apply grease to them and align them with the grooves.

crwdns2936071:020crwdne2936071:0 — Upper module installation

Place the plate on and tighten all 48 screws

crwdns2936071:021crwdne2936071:0 — Installing the upper exterior

Install the M2.5 x 12 (8) screws.

crwdns2936071:022crwdne2936071:0 — Removing the airtight bolts

Remove the silicone sealant

crwdns2936071:023crwdne2936071:0 — Airtight test

Install the airtight test bolt in the place where the airtight bolt was removed.

crwdns2936071:024crwdne2936071:0 — Airtight bolt installation

Remove the airtight test bolt

crwdns2936071:025crwdne2936071:0 — Airtight bolt installation

Seal the installed airtight bolts with sealant.

crwdns2936071:026crwdne2936071:0 — Exterior installation

Attach M2.5 x 6 (14 pieces)

crwdns2936071:027crwdne2936071:0 — Installation of exterior parts

Attach the four exterior parts