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Power Cord Removal

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  1. Power Cord Removal, Safety precautions: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Before you begin, ensure the device is powered down and cool to the touch.

    • Ensure the machine is unplugged.

    • Turn the power switch counterclockwise into the OFF position.

  2. Power Cord Removal, Unwrap the power cord: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal, Unwrap the power cord: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal, Unwrap the power cord: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unwrap the power cord from the device completely.

  3. Power Cord Removal, Remove the on/off lever screw: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a Phillips screwdriver to remove the screw securing the red on/off lever.

  4. Power Cord Removal, Remove the lever: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Power Cord Removal, Remove the lever: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the red lever from the on/off switch.

  5. Power Cord Removal: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Power Cord Removal: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the black plastic cap from the center of the switch assembly.

  6. Power Cord Removal: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a Phillips screwdriver to remove the two screws securing the yellow switch guide to the switch assembly.

    • During reassembly, ensure this component is installed in the same orientation, with the circle in the 6 o'clock "OFF" position.

  7. Power Cord Removal: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the yellow switch guide from the switch assembly.

    • Remove the black plastic spacer from underneath the yellow switch guide.

  8. Power Cord Removal, Remove the on/off switch housing: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a Phillips screwdriver to remove the four screws securing the upper half of the switch housing to the lower half.

  9. Power Cord Removal: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Lift the upper half of the housing straight up off of the lower half.

  10. Power Cord Removal, Remove the power cord: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a 3/8 inch socket to remove the bolt securing the power cord loom clamp to the switch bracket.

  11. Power Cord Removal: crwdns2935265:011crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:011crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:011crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the loom clamp from the power cord.

  12. Power Cord Removal: crwdns2935265:012crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:012crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:012crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a 11/32 inch socket to remove the four nuts from the on/off switch bracket.

    • During reassembly, use a Phillips screwdriver in combination with the 11/32 inch socket wrench to tighten the bolts securing the switch to the bracket.

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    • Lift the switch assembly off the switch bracket.

  14. Power Cord Removal: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Power Cord Removal: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a flathead screwdriver to remove the screw securing the two green ground wires to the switch housing.

  15. Power Cord Removal: crwdns2935265:015crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:015crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:015crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Separate the green wires from each other and move them away from the switch housing.

  16. Power Cord Removal: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Power Cord Removal: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a flathead screwdriver to loosen the two screws securing the black and white wires running from the power cord to the switch.

    • During reassembly, ensure each wire in installed in its correct location on the switch.

  17. Power Cord Removal: crwdns2935265:017crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:017crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:017crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the black wire from the switch.

  18. Power Cord Removal: crwdns2935265:018crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:018crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:018crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the white wire from the switch.

  19. Power Cord Removal: crwdns2935265:019crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:019crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:019crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a 1-1/16 inch wrench or an adjustable wrench to loosen the power cord's strain relief fitting from the switch housing.

    • Once the fitting is loose enough to turn by hand, twist the power cord and fitting counterclockwise until it is fully unthreaded from the switch housing.

  20. Power Cord Removal: crwdns2935265:020crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:020crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Power Cord Removal: crwdns2935265:020crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the power cord from the switch.

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To reassemble your device, follow these instructions in reverse order.

Sam Omiotek

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