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AJS/Matchless Lightweight Gearbox Overhaul

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Refit the output sprocket

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Fit the output sprocket, tab washer and nut.

The nut is left hand thread.

Use an old chain to secure the sprocket in a vice.

Tighten the nut very tight with a deep 38mm socket.

Check the sprocket rotates freely. If it binds, you may need to move the output gear seal slightly.

Bend up the tab washer.

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