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If your Solio Xcellerator and Hub Battery Pack Solar Panel will not charge even after connecting all the necessary cables and placing it in direct sunlight, then you may have an issue with the battery within the Charger Hub. This issue could potentially be a corroding battery, so when inspecting make note of the batteries appearance. Corrosion can be identified by a crusty material on/nearby the battery. If this is the case, a replacement of the battery is the best option.
This guide covers how to disassemble the solar panel portion of the Solio Xcellerator and Hub Battery Pack Solar Panel. It covers both a complete removal, and a replacement of the solar panel in a step-by-step instruction. If the solar panel portion is not working, following this guide will ensure you are able to fix the problem.
To avoid any damages, make sure the Solio Xcellerator and Hub Battery Pack Solar Panel is not connected to anything before beginning.
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With all cables unplugged, place the solar panel on a sturdy surface.
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Flip the solar panel over so that the side with the stand is facing up.
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The next part will entail removing the plastic panel so that we can see the inside of this device.
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This may take a lot of effort, as the panel is held in extremely tight. Do not be afraid to use force.
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crwdns2935267:0crwdne2935267:0iFixit Opening Picks (Set of 6)$4.99
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Keep on sliding iFixit Opening Picks into the edges of the panel without removing the ones already in place. The panel may reattach if the clips are not completely broken.
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Once enough of the clips are broken, the panel will start to pop off.
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After enough of the clips around the plastic panel are broken, lift it off of the device.
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Once removed, please place the plastic panel to the side.
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Unscrew the circuit board that holds the USB port in place.
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Take the Phillips # 00 Screwdriver and begin to unscrew the two black screws.
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By holding onto both the USB port and the solar panel, remove both the circuit board and solar panel from the casing.
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crwdns2935267:0crwdne2935267:0Flush Cutter$29.99
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Place the solar panel on a surface that you can solder on.
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Cut the two wires connecting the circuit board to the solar panel at the base near the solar panel by using wire cutters.
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Take out the Soldering Station. With the new solar panel, solder each lead back to the circuit board, ensuring the positive and negative leads match up correctly as displayed in the photo. Refer to the Repairing Soldered Connection Guide.
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Put the device back together following the same guide in reverse order.
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When you reach step 8, apply your Evo-Stick Super Glue along the edges of the plastic panel.
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Press the panel back into place on the device. Let it sit and dry for 24 hours before use.
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Enjoy your working device!
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For reassembly of the device, please follow the instructions in the reverse order.
For reassembly of the device, please follow the instructions in the reverse order.
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Cal Poly, Team 8-21, Regan Fall 2013 crwdns2935289:0Cal Poly, Team 8-21, Regan Fall 2013crwdne2935289:0
CPSU-REGAN-F13S8G21
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