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Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement

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  1. Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement, Power Cord: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement, Power Cord: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a TR20 Torx screwdriver to remove the five 15.9 mm screws that secure the two halves of the handle together.

    • Use a TR20 Torx screwdriver to remove the two 25.4 mm screws near the motor housing.

  2. Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a TR20 Torx screwdriver to remove the single 15.9 mm screw that secures the trigger mechanism.

    • Gently lift the trigger mechanism from the handle casing and unseat the power cord wires from their slotted position.

  3. Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use light pressure to pull the white and black wires from the trigger mechanism.

  4. Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee Reciprocating Saw 6538-21-B36B (2010) Power Cord Replacement: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Notice the small windows on the side of the trigger mechanism; this is where the wires attach.

    • Apply pressure to open these windows with a small flathead screwdriver; this is to ensure the wires are securely in place.

    • Insert the white and black wires from the replacement cord in the sockets perpendicular to the windows.

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To reassemble your device, follow these instructions in reverse order.

Jaydon0125

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University of North Texas, Team 3-5, Kilpatrick Spring 2024 crwdns2935289:0University of North Texas, Team 3-5, Kilpatrick Spring 2024crwdne2935289:0

UNT-KILPATRICK-S24S3G5

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