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How to join two wires with solder

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  1. How to join two wires with solder, How to join two wires with solder: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Put one of the paired wires on one of the helping hand's clamp. Put the other pair of wires on the remaining clamp.

    • Make sure the wires' stripped ends are facing each other or are towards the center of the workplace. If not, orientate the wires accordingly.

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  2. How to join two wires with solder: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 How to join two wires with solder: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using both stripped wire ends, wrap and tie both of the ends together.

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  3. How to join two wires with solder: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Solder the tied ends of the filament.

    • Ensure to solder the connection completely, not just one area.

    • Try not to put too much solder on the connection, as it will add more resistance.

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  4. How to join two wires with solder: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull on the two wires firmly to ensure the solder does not separate.

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  5. How to join two wires with solder: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 How to join two wires with solder: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • To properly protect the soldered wire connection, use heat shrink.

    • Cut enough heat shrink to cover the soldered connection.

    • Slip the heat shrink onto the connection.

    • Using a heat generator, such as a heat gun or a hairdryer, heat the heat shrink around all of the angles until it securely covers the soldered connection.

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This technique will allow wires to be extended both electrically and structurally without the need of longer wires.

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Joeny Zhen

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Cal Poly, Team 23-1, Green Winter 2015 crwdns2935289:0Cal Poly, Team 23-1, Green Winter 2015crwdne2935289:0

CPSU-GREEN-W15S23G1

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Perhaps I might recommend sliding the H.S. tubing on before soldering the joint in case the wires are connected on the other end to something else.

Nathaniel Loeblein - crwdns2934203:0crwdne2934203:0 crwdns2950251:0crwdne2950251:0

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