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HTC Vive Pro 2 Sensor Array Replacement

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  1. HTC Vive Pro 2 Sensor Array Replacement, Reposition the head strap: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Reposition the head strap: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Rotate the head strap forward as far as it will go.

  2. HTC Vive Pro 2 Sensor Array Replacement, Unplug the All-In-One Cable: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Unplug the All-In-One Cable: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Unplug the All-In-One Cable from your headset.

  3. HTC Vive Pro 2 Sensor Array Replacement, Remove the All-In-One Cable: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the All-In-One Cable: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the All-In-One Cable: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the All-In-One Cable from the cable guides along the left side of the head strap.

    • During reassembly, connect the All-In-One Cable to the headset before routing it through the cable guides. This will ensure it has the right amount of slack.

  4. HTC Vive Pro 2 Sensor Array Replacement, Remove the top strap: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the top strap: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Separate the top strap from itself where the Velcro secures it.

  5. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Peel back the Velcro securing the rear of the top strap.

    • Feed the top strap out through the head strap to partially remove it.

  6. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Feed the top strap through the clip near the front of headset to fully remove it.

  7. HTC Vive Pro 2 Sensor Array Replacement, Remove the front side foam pads: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the front side foam pads: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the front side foam pads: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Peel off both front side foam pads to uncover the speaker wires.

  8. HTC Vive Pro 2 Sensor Array Replacement, Remove the two rubber spacers: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the two rubber spacers: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the two rubber spacers: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the point of your spudger to pry out the two rubber spacers next to the headphone screws.

    • Be careful not to accidentally pry any of the speaker wires under the rubber spacer.

  9. HTC Vive Pro 2 Sensor Array Replacement, Disconnect the speaker wires: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the speaker wires: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the speaker wires: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the point of your spudger to pry up and disconnect both the left and right headphone speaker wires.

  10. HTC Vive Pro 2 Sensor Array Replacement, Remove the head strap: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the head strap: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T6 Torx screwdriver to remove the two 12.1 mm screws (one on each side) securing the head strap to the headset.

    • Use a T5 Torx screwdriver to remove the following screws securing the head strap to the headset:

    • Four 3.9 mm screws (two on each side)

    • Two 4.1 mm screws (one on each side)

  11. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two plastic spacers underneath the previously removed Torx T6 screw.

  12. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:012crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Thread the headphone speaker wires out through both ends of the head strap.

  13. HTC Vive Pro 2 Sensor Array Replacement, Remove the outer shell: crwdns2935265:013crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the outer shell: crwdns2935265:013crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the outer shell: crwdns2935265:013crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The four screws securing the outer shell are covered with black stickers. If the stickers are difficult to remove, simply press your T6 Torx driver through them.

  14. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T6 Torx screwdriver to remove the four 3.9 mm screws (two on top, two on bottom) securing the outer shell to the headset.

  15. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:015crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:015crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Insert an opening pick into the seam between the two halves of the outer shell.

    • Slide the opening pick through the seam to dislodge the clips securing it to the headset.

    • Only insert the opening pick as far as necessary. There are ribbon cables underneath the outer shell.

  16. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:016crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:016crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:016crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Continue sliding the opening pick through each seam until all clips have been dislodged.

  17. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:017crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:017crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:017crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Carefully slide each half of the outer shell off of the sensor array.

    • Be careful not to snag any of the ribbon cables underneath.

  18. HTC Vive Pro 2 Sensor Array Replacement, Remove the face rest cushion: crwdns2935265:018crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the face rest cushion: crwdns2935265:018crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the face rest cushion: crwdns2935265:018crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use your fingers to gently peel the face rest cushion off of the headset.

  19. HTC Vive Pro 2 Sensor Array Replacement, Disconnect the microphone: crwdns2935265:019crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the microphone: crwdns2935265:019crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use the point of your spudger, or a clean fingernail, to flip up the locking tab on the microphone ZIF connector on the daughterboard.

  20. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:020crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:020crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use tweezers, or your fingers, to pull the microphone cable straight out of its socket.

  21. HTC Vive Pro 2 Sensor Array Replacement, Disconnect the sensor array: crwdns2935265:021crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the sensor array: crwdns2935265:021crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use tweezers, or your fingers, to peel the conductive fabric off the sensor array ZIF connector on the motherboard.

  22. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:022crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:022crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use your spudger, or a clean fingernail, to flip up the locking tab on the sensor array ZIF connector.

  23. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:023crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use your fingers to grip the left and right sides of the sensor array cable and pull it straight out of its socket.

  24. HTC Vive Pro 2 Sensor Array Replacement, Remove the sensor array screws: crwdns2935265:024crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the sensor array screws: crwdns2935265:024crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T5 Torx screwdriver to remove the four 3.0 mm‑long screws securing the top of the sensor array.

  25. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:025crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:025crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:025crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a T6 Torx screwdriver to remove the four 3.8 mm‑long screws securing the front of the sensor array.

  26. HTC Vive Pro 2 Sensor Array Replacement, Remove the sensor array: crwdns2935265:026crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the sensor array: crwdns2935265:026crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the sensor array straight off the lens assembly and remove it, making sure you thread the cable through its slot.

    • During reassembly, make sure the sensor assembly cable is threaded through its slot before continuing.

  27. HTC Vive Pro 2 Sensor Array Replacement, Disconnect the motherboard from the sensor array: crwdns2935265:027crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the motherboard from the sensor array: crwdns2935265:027crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Disconnect the motherboard from the sensor array: crwdns2935265:027crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    crwdns2935267:0crwdne2935267:0
    Tweezers
    $4.99
    • Use a pair of tweezers or your fingers to remove the four pieces of Kapton tape covering the ZIF connectors.

  28. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:028crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:028crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:028crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the flat end of your spudger to flip up the locking flap on a ZIF connector on the sensor array.

    • Use the pointed end of your spudger to disconnect the ribbon cable from its ZIF connector.

    • Repeat this procedure for all four of the ZIF connectors.

  29. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:029crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:029crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a pair of tweezers to remove the Kapton tape covering the two ZIF connectors on the back of the motherboard.

  30. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:030crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:030crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:030crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the point of your spudger to unlock the ZIF connector on the back of the motherboard.

    • Use the spudger, or your fingers, to slide the ribbon cable out of its socket.

  31. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:031crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:031crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:031crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the point of your spudger to unlock the ZIF connector on the back of the motherboard.

    • Use the spudger, or your fingers, to slide the ribbon cable out of its socket.

  32. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:032crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:032crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a pair of tweezers to remove the Kapton tape covering the remaining ZIF connector on the back of the motherboard.

  33. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:033crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:033crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:033crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use the pointed end of your spudger to unlock the ZIF connector on the back of the motherboard.

    • Use the spudger, or your fingers, to slide the ribbon cable out of its socket.

  34. HTC Vive Pro 2 Sensor Array Replacement, Remove the motherboard: crwdns2935265:034crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement, Remove the motherboard: crwdns2935265:034crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Reposition the long ribbon cable covering the back of the motherboard so it's out of the way.

    • Don't sharply crease or fold the ribbon cable.

  35. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:035crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:035crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T5 Torx screwdriver to remove the three 3.0 mm‑long screws securing the motherboard to the sensor array.

  36. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:036crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Apply a heated iOpener to the back of the motherboard for one minute to soften the light adhesive securing it to the sensor array.

  37. HTC Vive Pro 2 Sensor Array Replacement: crwdns2935265:037crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the motherboard from the sensor array.

    • There are several plastic clips lightly securing the perimeter of the motherboard to the sensor array.

    • During reassembly, don't forget to reinstall any Kapton tape that was removed during disassembly. This will prevent malfunction of the sensors.

  38. HTC Vive Pro 2 Sensor Array Replacement, Only the sensor array remains: crwdns2935265:038crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Only the sensor array remains.

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Compare your new replacement part to the original part—you may need to transfer remaining components or remove adhesive backings from the new part before installing.

To reassemble your device, follow the above steps in reverse order.

Take your e-waste to an R2 or e-Stewards certified recycler.

Repair didn’t go as planned? Try some basic troubleshooting, or ask our Answers community for help.

Alex Diaz-Kokaisl

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