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Dewalt Nailers DCN21PL 2018 Main Electronics Replacement

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  1. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove the battery: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove the battery: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Before you begin the repair, remove the battery from the device.

  2. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove casing screws: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove casing screws: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T10 driver to remove the four screws securing the bottom half of the casing.

    • Remove the four T10 screws securing the top half of the casing.

  3. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove the magazine: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a T10 driver to remove the screw securing the magazine to the base.

  4. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the magazine down and away to unlatch and release it from the nailer.

  5. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove framing hook: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove framing hook: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove framing hook: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a T15 driver to remove the framing hook retaining screw.

    • Remove the hook.

  6. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove hook clamp: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • This step may require a lot of force.

    • Use your two thumbs to firmly spread the metal hook clamp apart while slowly pushing it forward off the handle.

    • When this clamp is being removed, it has a tendency to launch off of the handle after you release tension.

  7. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a sharp blade to slice the label underneath the battery mount to disconnect the two halves of the case.

    • Always cut away from you or others around you.

  8. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a T20 driver to remove the two screws securing the two halves of the case to the front assembly.

  9. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove return system: crwdns2935265:09crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove return system: crwdns2935265:09crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use the provided 3.5 mm hex key to remove the two return system bolts on either side of the nailer.

  10. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:010crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:010crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Grab the end cap and slide the return system assembly out of the back of the nailer to remove it.

  11. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a small flathead screwdriver in the gap between the two halves of the casing near the trigger to pry the two halves apart.

  12. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a small flathead screwdriver near the top seam to continue prying the case apart .

  13. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove right half of case: crwdns2935265:013crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove right half of case: crwdns2935265:013crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Once loose, lift up to remove the right half of the clamshell case.

  14. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove lens cover: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove lens cover: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the plastic lens cover.

  15. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove board and switches: crwdns2935265:015crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove board and switches: crwdns2935265:015crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove board and switches: crwdns2935265:015crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The two switches and four detent springs are only held in place by the plastic casing, so they may fall out when you remove the board—this is fine.

    • Grasp either side of the main circuit board and slowly pull it up and out of the slot in the casing.

    • Reassembly tip: note the correct location and orientation of the two switches and their detent springs.

  16. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove trigger lock: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove trigger lock: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull up on the trigger lock to remove.

  17. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove left half of case: crwdns2935265:017crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove left half of case: crwdns2935265:017crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Flip the nailer over.

    • Remove the remaining clamshell casing.

  18. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement, Remove main electronics: crwdns2935265:018crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use wire snips to cut the small black cable tie securing the four main board wires together.

  19. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:019crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:019crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the white plastic actuator straight up off its axle to remove.

  20. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:020crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:020crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:020crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Insert the point of a pick tool into the push-in connector's inlet hole, which has the main board wire plugged into it.

    • With the pick tool still inserted, pull the red main board wire out of the push-in connector.

    • Make sure you choose the inlet that connects to the main board, not the solenoid.

    • Repeat this same process for the black wire and other push-in connector.

  21. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:021crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:021crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T20 driver to remove the following screws:

    • Two 15 mm-long board retaining screws, one on either side.

    • Three 10 mm-long motor wire screws.

  22. Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:022crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:022crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN21PL 2018 Main Electronics Replacement: crwdns2935265:022crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the board off its guide pin to remove.

    • Reassembly tip: make sure the actuator plunger lines up with the guide hole on the main board housing.

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To reassemble your device, follow these instructions in reverse order.

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Carsten Frauenheim

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