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crwdns2935311:0crwdnd2935311:0crwdne2935311:0 crwdns2935313:0Microsoft Zune 80crwdnd2935313:0crwdnd2935313:0crwdne2935313:0

  1. Zune 80 GB Teardown, Zune 80 GB Teardown: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a metal spudger or Zune opening tool to remove the small silver plastic cap located on top of the device.

  2. Zune 80 GB Teardown: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • There are two T4 screws under the cap. Remove both screws with a T4 screwdriver.

    • WARNING: Be careful when removing the screws since they can strip very easily.

  3. Zune 80 GB Teardown: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using a metal spudger or Zune opening tool, remove the aluminum backing starting from the top. There are five clips on each side and two on the bottom.

    • WARNING: Be careful not to press the tools in too far because there are exposed cables right inside the edge of the device.

  4. Zune 80 GB Teardown: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the silver tape from the bottom center and the top right of the device. This allows access to the hard drive and the battery.

  5. Zune 80 GB Teardown: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unclick the black bar connecting the orange hard drive cable to the bottom of the hard drive.

    • Gently push towards the bottom of the device on the black bar until you hear a click sound. It is now disengaged from the hard drive.

    • If the cable does not come off easily, the black bar has not been un-clicked.

    • Now, gently pull the orange hard drive cable to remove it from the hard drive cable.

    • Lift the hard drive out of the device.

  6. Zune 80 GB Teardown: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove two more pieces of silver tape from the bottom of the device. One of these pieces is below the other.

  7. Zune 80 GB Teardown: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two T4 screws holding the headphone jack receiver on the top left corner of the device.

  8. Zune 80 GB Teardown: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the two T4 screws holding the metal brackets on both sides of the bottom of the device.

    • Remove the screws, brackets, and clips from the device. These are small pieces, so put them in a safe place.

  9. Zune 80 GB Teardown: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • The orange audio board cable is clipped in with a small black bar, like the hard drive cable.

    • Un-clip the bar by pushing upwards on the edge of the black bar towards the orange cable. You will hear it click when it disengages.

    • If the cable does not come off easily, the black bar has not been unclicked.

  10. Zune 80 GB Teardown: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Flip the black bar to unclip the left side of the hard drive cable. You may now remove the hard drive cable.

    • If the cable does not come off easily, the black bar has not been unclicked.

  11. Zune 80 GB Teardown: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the two T4 screws that hold the charging port on the bottom of the device.

    • Remove the charging port.

  12. Zune 80 GB Teardown: crwdns2935265:012crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:012crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:012crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the battery from the device with the cables still connected.

    • Carefully lift up the logic board located at the base of the Zune.

    • Unclip the orange ribbon cable in the same manner as in the previous steps.

    • Remove the logic board from the Zune, leaving the black wire connected.

  13. Zune 80 GB Teardown: crwdns2935265:013crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:013crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Carefully remove the wireless assembly that runs along the top and upper left edges of the Zune.

    • The assembly is lightly glued to the device. Use caution, as some force will be needed, but too much force will damage the board.

    • Remove the assembly and the battery together as one unit.

  14. Zune 80 GB Teardown: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Zune 80 GB Teardown: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Gently pry the screen unit from the black, plastic front frame.

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you can do the same with Zune 120, 4, 8 and 16

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