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crwdns2935311:0crwdnd2935311:0crwdne2935311:0 crwdns2935313:0NBC Kentucky Derby Broochcrwdnd2935313:0crwdnd2935313:0crwdne2935313:0

  1. NBC Kentucky Derby  Brooch Teardown, Assemble Horse: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble Horse: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble Horse: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Gather all components and flip everything over.

    • Mount the head, tail, and both legs by placing them over their pivot points.

  2. NBC Kentucky Derby  Brooch Teardown, Attach linkage: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Attach linkage: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Attach linkage: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Carefully align the linkage with the mounting holes on both legs.

    • Place two 3mm eyeglass screws into either end of the linkage.

    • Tighten the screws. These screws will self-tap into the legs. Be careful to not over-tighten and seize the linkage.

  3. NBC Kentucky Derby  Brooch Teardown, Mount servo: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Mount servo: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Mount servo: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Pull the servo through the donut hole of the PCB (top to bottom).

    • Orient the servo arm to the left (aligned with the rest of the body). This represents the zero degree location.

    • Manually move the servo arm down 90 degrees so it is now points downward into the work surface.

    • Mount the servo to the enclosure.

  4. NBC Kentucky Derby  Brooch Teardown, Assemble enclosure: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble enclosure: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble enclosure: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Place the PCB overtop the servo.

    • Route the servo's wire around various components as depicted.

    • Coil extra wire in available space.

  5. NBC Kentucky Derby  Brooch Teardown, Mount horse to enclosure: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Mount horse to enclosure: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Mount horse to enclosure: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Align the enclosure with the mounting holes on the backside of the horse's body.

    • Align servo arm with the drive gap in the linkage. Double check this correct before tightening.

    • Use two M2 screws to attach the horse to the enclosure.

  6. NBC Kentucky Derby  Brooch Teardown, Assemble back of enclosure: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble back of enclosure: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Assemble back of enclosure: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Start by placing the bottom notched-side into the lip of the enclosure.

    • Align all three mounting holes from above.

    • Press firmly with both hands (avoid putting pressure on horse) and work your hands around the edges until the back is pressed flush.

    • Secure the back of the enclosure by driving three M2 screws into place. DO NOT OVER TIGHTEN!

  7. NBC Kentucky Derby  Brooch Teardown, Give it power: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 NBC Kentucky Derby  Brooch Teardown, Give it power: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Attach wiring harness to brooch.

    • Plug wiring harness into USB power supply.

Justin Sinichko

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