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AJS/Matchless Lightweight Gearbox Overhaul

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AJS/Matchless Lightweight Gearbox Overhaul, Check the selector shaft and bush: crwdns2935265:00crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Check the selector shaft and bush: crwdns2935265:00crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Check the selector shaft and bush: crwdns2935265:00crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
Check the selector shaft and bush
  • If the selector shaft and camplate turns OK and isn't too loose then you can leave it assembled.

  • Check for endplay - there should be thrust washers on either side of the centre web as shown in the photos.

  • There may also be a washer under the circlip that hold the selector cam on. This isn't shown in the gearbox diagram, but might be necessary to control the end float.

  • The thin thrust washer (041389) goes on the inside. The thicker thrust washer (041390) goes on the outside (under the selector pawl). There's also a thin washer (041323) under the securing nut.

  • The thrust washers are sometimes missing. They are just washers, so you can improvise replacements. The sizes are: 041389: ID 17.9mm OD 25.4mm T 0.8mm 041390: ID 16.3mm OD 24.4mm T 1.65mm

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