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AJS/Matchless Lightweight Gearbox Overhaul

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AJS/Matchless Lightweight Gearbox Overhaul, Replace gearchange seal and springs: crwdns2935265:00crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Replace gearchange seal and springs: crwdns2935265:00crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Replace gearchange seal and springs: crwdns2935265:00crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
Replace gearchange seal and springs
  • Check the kickstart and gear change bushings, replace as necessary.

  • Fit a new gear change o-ring seal into the outer case.

  • Check the main gearchange spring is in good order. The earlier type is prone to cracking and failure. The later "cross over" type of spring shown in the picture fixes these issues.

  • Now fit the cup washer and pawl spring as shown. This can be tricky to get right!

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