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AJS/Matchless Lightweight Gearbox Overhaul

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AJS/Matchless Lightweight Gearbox Overhaul, Refit mainshaft and clutch actuator: crwdns2935265:00crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Refit mainshaft and clutch actuator: crwdns2935265:00crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Refit mainshaft and clutch actuator: crwdns2935265:00crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
Refit mainshaft and clutch actuator
  • Fit a new mainshaft bearing.

  • Fit first and second gear to the mainshaft, fit the mainshaft into the bearing and do up the the nut very tight.

  • Use thread lock to make sure the mainshaft nut cannot come undone.

  • Fit the clutch actuator locating pin (or screw).

  • Check the pivot pin through the clutch actuating lever is secure.

  • Fit the clutch actuator, aligning it with the locating pin in the housing and not forgetting the 3/8" ball underneath. Add a dab of grease to the ball, as the actuator sits above the gearbox oil level.

  • Do up the clutch actuator retaining ring. It is difficult to get it tight using a C-spanner.

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