crwdns2933423:0crwdne2933423:0

AJS/Matchless Lightweight Gearbox Overhaul

crwdns2936315:0crwdne2936315:0
crwdns2936321:0crwdne2936321:0
crwdns2931653:02crwdne2931653:0
AJS/Matchless Lightweight Gearbox Overhaul, Separate the gearbox halves: crwdns2935265:00crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Separate the gearbox halves: crwdns2935265:00crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 AJS/Matchless Lightweight Gearbox Overhaul, Separate the gearbox halves: crwdns2935265:00crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
Separate the gearbox halves
  • Undo the six screws holding the gearbox together.

  • An impact screwdriver will make this task much easier. With a normal screwdriver, the screw heads are likely to strip, meaning you will need to drill them out.

  • Lift off the gearbox end cover.

  • Lift out the gearbox centre web complete with the gear cluster.

  • Retrieve the two selector forks from the gear cluster (otherwise they'll fall off).

  • Retrieve the detent plunger and spring from the main casing (otherwise it will fall out later).

crwdns2935429:0crwdne2935429:0

crwdns2935429:0crwdne2935429:0

crwdns2935429:0crwdne2935429:0

crwdns2935429:0crwdne2935429:0

crwdns2935429:0crwdne2935429:0

crwdns2935429:0crwdne2935429:0

crwdns2944171:0crwdnd2944171:0crwdnd2944171:0crwdnd2944171:0crwdne2944171:0