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Vornado Zippi Fan Thermal cutout Replacement

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Vornado Zippi Fan Thermal cutout Replacement, Cut away the insulation around the thermal cutout: crwdns2935265:00crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
Cut away the insulation around the thermal cutout
  • Use a razor knife and carefully cut away the silicon insulation around the thermal cutout.

  • Note that the cutout is a 115 degree C 2 amp device. I replaced it with a Panasonic EYP-2BN110 which is available from DataAlchemy on Amazon Marketplace.

  • Clip the old unit out and melt a blob of solder on the wires that stick out. Then clip short the leads of the new thermal cutout so that they just reach the exposed wires.

  • Hold the thermal cutout as far away from the device as possible with needle-nose pliers as a heatsink so that the soldering iron doesn't blow the fuse and quickly solder the fuse in place.

  • Now thread a bit of electrical insulation around the cutout to cover the exposed wires. Do not use more than a layer or the cutout may not operate when it is needed.

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