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  • Here's some general guidelines to follow for FEA simulations:

  • Sharp internal corners may cause inaccurate results

  • The finer the mesh of polygons, the greater the accuracy of your results

  • Minimum safety factor of 3 is recommended for designs. Shoot for 2x yield strength at least. The red zone signified the yield strength of the material has been reached and the part has failed.

  • Static stress studies are not ideal for materials with higher elasticity, such as rubber and plastic.

  • Static testing does not consider damping or inertial effects, such as momentum.

  • Stresses should not exceed yield-strength of material.

  • Load must cause deflections or rotations in the item under test.

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