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Here's some general guidelines to follow for FEA simulations:
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Sharp internal corners may cause inaccurate results
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The finer the mesh of polygons, the greater the accuracy of your results
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Minimum safety factor of 3 is recommended for designs. Shoot for 2x yield strength at least. The red zone signified the yield strength of the material has been reached and the part has failed.
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Static stress studies are not ideal for materials with higher elasticity, such as rubber and plastic.
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Static testing does not consider damping or inertial effects, such as momentum.
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Stresses should not exceed yield-strength of material.
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Load must cause deflections or rotations in the item under test.
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