crwdns2936637:0crwdne2936637:0 crwdns2853008:0crwdne2853008:0 crwdns2918746:0crwdne2918746:0

crwdns2944351:0crwdnd2944351:0AJS/Matchless Lightweight Gearbox Overhaulcrwdnd2944351:0crwdne2944351:0

crwdns2933797:0Paul Barnfathercrwdnd2933797:0crwdne2933797:0

crwdns2936043:0crwdne2936043:0 crwdns2933505:0crwdne2933505:0 Paul Barnfather

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crwdns2933771:0crwdne2933771:0
crwdns2933801:0crwdne2933801:0
Introduction
This guide will show you how to remove, dismantle and overhaul the gearbox from a 250cc AJS Model 14 / Matchless G2 or a 350cc AJS Model 8 / Matchless G5 motorcycle (all years).
You will need a decent set of tools and plenty of patience. Note that parts for Lightweight gearboxes can be very tricky to find. Although they were made in large numbers, there are lots of subtle variations that can make finding the correct part quite difficult. If you get stuck, remember that the Norton Lightweight shares some of the gearbox internals and these can be a useful source of parts.