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crwdns2935311:0crwdnd2935311:0crwdne2935311:0 crwdns2935313:0ActivPAL 3crwdnd2935313:0crwdnd2935313:0crwdne2935313:0

  1. activPAL 3c Teardown, Some information about the device: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 activPAL 3c Teardown, Some information about the device: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Strapped to the thigh using an adhesive patch, this device uses a tri-axial accelerometer to continuously measure movement and position of the limb to calculate physical activity intensity, storing data locally on the device. Used for physical activity related research.

    • Length: 54.75mm

    • Width: 36.90mm

    • Thickness: 5mm

  2. activPAL 3c Teardown, Open the casing: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Open the casing: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Open the casing: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The casing consists of two injection molded plastic parts which have been sealed. In this case, heating the device did not help release the adhesive or break the seal.

    • To open the device, a Dremel was used with a rotary blade to cut at the parting line between the two parts. Cutting was initiated at the micro-USB port and then progressed all around the seam.

    • In this case, the device was cut very shabbily. However, it would be possible to carefully cut along the seam to obtain the two individual casing parts.

    • Use appropriate protective gear like gloves and face masks to prevent cuts on the skin and prevent small particles from entering your eyes and mouth while using the Dremel.

    • Inside the casing was a PCB and a battery soldered and glued to the PCB.

  3. activPAL 3c Teardown, Discovering device components: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Discovering device components: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Discovering device components: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The device consisted of a round cell battery and a PCB with a micro-USB port which was exposed (the device was not water-resistant).

    • An EVA-based glue was used to hold the USB-port and the battery solder in place. This could also help reduce liquid damage if the device was exposed to a liquid spill.

    • The device uses a Crazell 3.6V LIR3048 Lipo cell (180mAh; 30mm diameter and 4.9mm thickness)

  4. activPAL 3c Teardown, Exploring the PCB components: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Exploring the PCB components: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 activPAL 3c Teardown, Exploring the PCB components: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
  5. activPAL 3c Teardown, Exploring PCB components 2: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Some other components on the PCB included:

    • Microchip supervisory circuit (Component code: 475E 20605)

    • L28B (Voltage regulator IC) Either Texas Instruments or Diodes Inc.

    • Component code: 680K (voltage regulator?)

    • Component code: ML (?)

    • Component code: LOSA (motion sensor?)

    • Component code: LAFA (temperature sensor?)

  6. activPAL 3c Teardown, Teardown complete!: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • That is the full product opened and studied!

    • In this instance, the case is no longer repairable. A new case would be required to replace the original one.

    • Replacing the battery would require a soldering kit. To check if the product still functions correctly, the individual connection on the PCB would have to be checked with a voltmeter.

    • The device comes with a charging dock for upto 10 devices, but the micro-USB port should allow direct connectivity with computers for data transfer and charging.

OpenDesign

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