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TomTom XXL 540 Battery Replacement

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  1. TomTom XXL 540 Battery Replacement, Battery: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Peel back the sticker on the bottom of the device to reveal the two screws.

  2. TomTom XXL 540 Battery Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unscrew the two T5 Torx screws.

  3. TomTom XXL 540 Battery Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Wedge the flat head of the screwdriver into the edge of the device. Gently lift the screen from the cover.

  4. TomTom XXL 540 Battery Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Release the yellow ribbon cable.

  5. TomTom XXL 540 Battery Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Identify the green motherboard. Unscrew the three screws holding the board in place.

  6. TomTom XXL 540 Battery Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the motherboard from the back plate.

  7. TomTom XXL 540 Battery Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unplug the battery from the board.

  8. TomTom XXL 540 Battery Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Plug the new battery into the white receptacle on the green motherboard.

  9. TomTom XXL 540 Battery Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Transfer the green motherboard back into the back plate and secure it with the 3 screws.

  10. TomTom XXL 540 Battery Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Reconnect the yellow ribbon cable and connect the screen and back plate back together.

  11. TomTom XXL 540 Battery Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Insert the t-5 screws and tighten to secure.

  12. TomTom XXL 540 Battery Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Replace the label to cover the screws.

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To reassemble your device, follow these instructions in reverse order.

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Mike Sollars

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519 crwdns2915208:0crwdne2915208:0

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WRI115, Team 1-1, Ruszkiewicz Spring 2013 crwdns2935289:0WRI115, Team 1-1, Ruszkiewicz Spring 2013crwdne2935289:0

WRI115-RUSZKIEWICZ-S13S1G1

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Very similar for the 4FL60 and 6000, except in :

Step 1 the screws are visible without removing any stickers

Step 4 hint: to release the ribbon, each end of the white bar has a self-sprung clip to ease away, try not to break them. And for the models above there is a small cable plug to unclip

Step 5 there are 5 screws holding the motherboard

Step 6 it is necessary to unclip plugs for the battery and speaker leads

and vice versa for reassembly

Jim Shaw - crwdns2934203:0crwdne2934203:0

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