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Smart Parts Ion Bolt Replacement

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  1. Smart Parts Ion Bolt Replacement, Hopper and the Air Tank: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Smart Parts Ion Bolt Replacement, Hopper and the Air Tank: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Smart Parts Ion Bolt Replacement, Hopper and the Air Tank: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the air tank by rotating it counterclockwise.

    • Do not pull the trigger or jostle the gun, there will still be pressurized air inside the gun that could be expelled and cause bodily harm if injected into eyes and/or skin.

    • The pressure gauge will indicate the leftover air in the gun.

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  2. Smart Parts Ion Bolt Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Smart Parts Ion Bolt Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the hopper by pulling it out of the feed tube, located on the top of the body. The hopper should easily come off when pulled straight up.

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  3. Smart Parts Ion Bolt Replacement, Smart Parts Ion De-Gassing: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Turn the gun on by pressing the power button until the red light blinks.

    • Turn vision mode off by pressing the power button again.

    • Red light should be flashing in a double blink sequence.

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  4. Smart Parts Ion Bolt Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull the trigger to release the air in the gun.

    • Pressurized air can be forceful, causing particles to be ejected from the gun into your eyes and/or skin. When air bubbles enter the bloodstream, they can block blood vessels, causing embolisms. To avoid this, make sure to point the gun in a safe direction when pulling the trigger because air will be released from the gun.

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  5. Smart Parts Ion Bolt Replacement, Grip: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four 8mm screws on each side of the gun's grip using a Phillips #2 screwdriver.

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  6. Smart Parts Ion Bolt Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the grip by sliding it towards the front of the gun.

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  7. Smart Parts Ion Bolt Replacement, Battery: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Smart Parts Ion Bolt Replacement, Battery: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the 9V battery by unsnapping it.

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  8. Smart Parts Ion Bolt Replacement, Separate Body From Grip Frame: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Smart Parts Ion Bolt Replacement, Separate Body From Grip Frame: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Smart Parts Ion Bolt Replacement, Separate Body From Grip Frame: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the front and rear 1" screws on the gun's grip frame using a 3/32" Allen Wrench.

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  9. Smart Parts Ion Bolt Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Smart Parts Ion Bolt Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the 12 mm screw on the top of the grip frame using a 3/32" Allen wrench.

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  10. Smart Parts Ion Bolt Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Separate the gun's body from the frame by gently pulling them in opposite directions.

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  11. Smart Parts Ion Bolt Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the 1-1/4" screw that's attached to the blue tube above the front grip using a 3/32" Allen Wrench.

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  12. Smart Parts Ion Bolt Replacement, Removing the Solenoid from the Body: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
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    Tweezers
    $4.99
    • Gently use tweezers to detach the white vision wire harness, located directly under the feed tube.

    • Another small tool or your fingers will work for this.

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  13. Smart Parts Ion Bolt Replacement: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two 1-1/4" screws on either side of the circuit board using a 3/32" allen wrench.

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  14. Smart Parts Ion Bolt Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Separate the solenoid from the gun's body by gently pulling it upwards.

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  15. Smart Parts Ion Bolt Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Slide the metal body out of the plastic shell by holding one in each hand and gently pulling apart.

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  16. Smart Parts Ion Bolt Replacement, Bolt: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Smart Parts Ion Bolt Replacement, Bolt: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Separate the front body breach from the fire chamber by rotating the breach counterclockwise.

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  17. Smart Parts Ion Bolt Replacement: crwdns2935265:017crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the bolt from the front body breach by gently pulling on the bolt.

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To reassemble your device, follow these instructions in reverse order.

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Shane Villalpando

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Cal Poly, Team 8-42, Amido Winter 2015 crwdns2935289:0Cal Poly, Team 8-42, Amido Winter 2015crwdne2935289:0

CPSU-AMIDO-W15S8G42

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