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After deciding that the motor is functional and the power is indeed reaching the motor in the trigger housing, the motor housing will have to be removed and maybe replaced.

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  1. Skil 88 Motor Housing Replacement, Disassembling Skil 88 Front Housing: step 1, image 1 of 1
    • On the front of the drill, remove the three 2" flathead screws connecting the front housing to the rear housing.

  2. Skil 88 Motor Housing Replacement: step 2, image 1 of 2 Skil 88 Motor Housing Replacement: step 2, image 2 of 2
    • Pull the front housing apart from the rear.

    • The motor and gears might fall out when you are pulling it apart.

  3. Skil 88 Motor Housing Replacement, Trigger Housing: step 3, image 1 of 2 Skil 88 Motor Housing Replacement, Trigger Housing: step 3, image 2 of 2
    • Use the socket wrench to remove the 0.5" length screw from the bottom of the handle.

  4. Skil 88 Motor Housing Replacement: step 4, image 1 of 3 Skil 88 Motor Housing Replacement: step 4, image 2 of 3 Skil 88 Motor Housing Replacement: step 4, image 3 of 3
    • Separate the cord from the handle.

  5. Skil 88 Motor Housing Replacement, Motor Housing: step 5, image 1 of 2 Skil 88 Motor Housing Replacement, Motor Housing: step 5, image 2 of 2
    • Remove the inner divider.

  6. Skil 88 Motor Housing Replacement: step 6, image 1 of 1
    • Remove the two 1" flathead screws located at the top and bottom of the motor housing.

  7. Skil 88 Motor Housing Replacement: step 7, image 1 of 2 Skil 88 Motor Housing Replacement: step 7, image 2 of 2
    • Pull the motor housing out.

    • The wires from the trigger housing should follow the motor housing.

  8. Skil 88 Motor Housing Replacement: step 8, image 1 of 2 Skil 88 Motor Housing Replacement: step 8, image 2 of 2
    • After you have placed the motor housing back into the drill during reassembly, thread the wires down to the handle using tweezers.

    • Plug the forked wire into the socket at the back of the motor housing using tweezers.

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To continue reassembly, simply follow the guide backwards starting at step 2.

Matt

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Cal Poly, Team 5-17, Maness Fall 2010 crwdns2886886:0Cal Poly, Team 5-17, Maness Fall 2010crwdne2886886:0

CPSU-MANESS-F10S5G17

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