Shark ION Robot R75 Top Cover Replacement

crwdns2931653:01crwdne2931653:0 Battery




• Make sure the robot is shut off by pressing the power button on top.
• Flip the R75 over so that the underside is facing up.
• Using a Phillips #1 screwdriver, remove the 4mm screw in the battery cover.
• Remove the battery cover.
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• Be careful when removing the battery, as it will still be connected to a wire.
• Slowly pull the white tabs outward to remove the battery.
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Tweezers
$4.99
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• Be careful when removing the connector, as the part can break if too much force is used.
• Push down on the tab of the battery connector using a set of tweezers and pull the connector away from the robot to free the wire.
• Remove the battery from the device.
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crwdns2931653:04crwdne2931653:0 Main Brush
• Push on the two tabs on the edge of the main brush cover and pull up to remove the cover.
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• Pull the main brush slightly to the right to remove it from the compartment.
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• Remove the rubber end cap indicated by the red circle.
• This step is not needed for a replacement. However, it is important for maintenance. Hair will build up in this area over time, and will cause error messages to pop up, as well as stopping the R75 from cleaning and moving.
• Inspect this component at least every six months. This time may be less if you have animals.
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crwdns2931653:07crwdne2931653:0 Side Brush
• Grab the side brushes by the plastic tab at the base of the bristles, and gently lift up.
• It's recommended to clean the area with a dry microfiber cloth during replacement, as debris can collect beneath the brush during use.
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crwdns2931653:08crwdne2931653:0 Drive Wheel Assembly
• Flip the R75 to its underside.
• Make sure the R75 is shut off.
• For extra security, disconnect the battery by following the prerequisite guide.
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• Using a Torx T15 screwdriver, remove the five screws from the drive wheel assembly.
• Carefully lift the drive wheel assembly from the wheel well by gently pulling up on the wheel.
• The assembly will still be connected to the motherboard via a cable, so be sure not to pull so hard that the cable rips.
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• Flip the wheel assembly over and disconnect the cable connector on its underside.
• Remove the drive wheel assembly.
• Repeat this process for the other side if necessary.
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crwdns2931653:011crwdne2931653:0 Shark ION Robot R75 Caster Wheel
• Orient the device with the bottom facing up.
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• Using a plastic opening tool, pry first one side of the wheel, then the other out of the caster.
• Remove the wheel.
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• Using a Torx TR9 screwdriver, remove both screws from the caster assembly beneath the wheel.
• Pull the caster assembly up from its slot in the device.
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crwdns2931653:014crwdne2931653:0 Top Cover
• Push down on the black tab and remove the dust bin
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• Using a Torx TR15 screwdriver, remove the five screws from the bottom cover.
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• Make sure the robot is facing rearward
• Using a Torx TR15 screwdriver, remove the five screws along the front edge of the device.
• Pull the bottom part of the bump guard away from the body of the device.
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• Lift the top cover up from the rear of the robot to separate the top cover from the rest of the robot.
• Be careful when separating the top from the rest of the robot, as the plastic clips can break if excessive force is applied.
• From here, easy access to all sensors, the main brush motor, and the fan are all granted.
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Kyle Wilbourn

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Embry-Riddle Aeronautical University, Team S3-G6, Watkins Spring 2020 crwdns2935289:0Embry-Riddle Aeronautical University, Team S3-G6, Watkins Spring 2020crwdne2935289:0

ERAU-WATKINS-S20S3G6

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