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Ryobi P202 Trigger Assembly Replacement

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  1. Ryobi P202 Trigger Assembly Replacement, Battery: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement, Battery: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement, Battery: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The battery can shock you. Only touch plastic, non-conductive components.

    • Detach the battery unit from the drill body by pressing the battery release buttons on both sides of the unit and pulling outwards.

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  2. Ryobi P202 Trigger Assembly Replacement, Right Side Case: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement, Right Side Case: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a Torx T10 screw driver to unscrew all ten 13.5 mm screws from the drill casing to gain access to the interior.

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  3. Ryobi P202 Trigger Assembly Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Gently lift the casing from the drill body.

    • Take the casing completely off the drill body to gain access to the interior of the drill.

    • The Ryobi P202 casing has Part #: 200690001

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  4. Ryobi P202 Trigger Assembly Replacement, Battery Contacts: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement, Battery Contacts: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Grip the battery clip and pull straight up to remove the metal battery contacts.

    • You can now clean the metal battery contacts with isopropyl alcohol.

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  5. Ryobi P202 Trigger Assembly Replacement, Trigger Assembly: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement, Trigger Assembly: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Holding the direction select switch in place, grip both sides of the trigger assembly and lift it up and towards the base of the drill.

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  6. Ryobi P202 Trigger Assembly Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Ryobi P202 Trigger Assembly Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • To separate the trigger assembly from the motor, use a soldering iron to melt the solder and pull gently on the red and black wires from the trigger.

    • Heating the solder may melt the plastic packaging. Prior experience with soldering is required.

    • The trigger assembly is Part #: 270001392

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To reassemble your device, follow these instructions in reverse order. You will need solder to reattach the wires to the trigger assembly.

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Joseph Eckstein

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Cal Poly, Team 17-6, Forte Spring 2015 crwdns2935289:0Cal Poly, Team 17-6, Forte Spring 2015crwdne2935289:0

CPSU-FORTE-S15S17G6

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