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This guide details the process of removing the motor assembly from the drill. The process requires removing all of the internal electronics from the drill case. Due to the tight constraints of the wiring within the drill, reassembling the drill may require use of a spudger to push the wires out of the way of the case.
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Detach the battery unit from the drill body by pressing the battery release buttons on both sides of the unit and pulling outwards.
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Use a Torx T10 screw driver to unscrew all ten 13.5 mm screws from the drill casing to gain access to the interior.
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Gently lift the casing from the drill body.
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Take the casing completely off the drill body to gain access to the interior of the drill.
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Gently lift the magnetic tray from the bottom of the drill body.
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Grip the bit-clip and gently lift up to remove it from the case.
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Rotate the Drill 180 degrees so that the top is facing you.
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Lift the level gauge out from the top corner of the drill.
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Lift the gear switch upwards from the top of the drill head.
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Grip the battery clip and pull straight up to remove the metal battery contacts.
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You can now clean the metal battery contacts with isopropyl alcohol.
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Holding the direction select switch in place, grip both sides of the trigger assembly and lift it up and towards the base of the drill.
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To separate the trigger assembly from the motor, use a soldering iron to melt the solder and pull gently on the red and black wires from the trigger.
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Gripping the rear of the motor and the chuck, lift up.
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Remove the copper springs. There are two on the either sides of the chuck and are loosely placed in the chuck's grooves.
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Lift up on the direction toggle to remove it from the case.
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Hold the chuck and twist the motor clockwise and then pull apart to separate the motor from the chuck.
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Unscrew the two 10mm Philips #1 screws to remove the plastic spacer. Be careful not to lose the metal ring washers that come with the screws.
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Remove the plastic spacer by lifting it straight up.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
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How can I order the copper motor for P202?