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In this guide, we will replace the motor in the Rigid R2601 orbital sander. This part is often subject to damage because it is a moving part and can burn up, rendering the sander useless. Before starting this guide, please unplug and turn off the sander.
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Remove the four M3.5 x 16 mm screws from the top cover using a Torx T10 screwdriver.
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Turn the sander upside down so that the base faces you.
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Remove the four 6.4 mm screws from the bottom of the base using a Torx T-25 screwdriver.
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Remove the 10 mm screw from the center of the bearing using a Torx T-20 screwdriver.
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Remove the four 16mm screws from the side of the sander using a Torx T20 screwdriver.
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Use a metal spudger to open the sander's plastic housing.
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Remove the brake from its slot in the housing.
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Remove the metal flywheel.
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Rotate the sander so that the top is facing you.
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Remove the power switch.
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Use a T20 Torx screwdrivers to remove the four 11.11mm screws from the motor housing.
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Use a T25 Torx screwdriver to remove the two 12.7mm screws next to the leads.
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crwdns2935267:0crwdne2935267:0Flathead 3/32" or 2.5 mm Screwdriver$5.49
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Use a 2.5mm flathead screwdriver to loosen but not remove the screws holding the wiring leading to the speed controller.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
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