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Portable Power Station Front Panel Replacement

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  1. Portable Power Station Front Panel Replacement, Shut down your power station: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Shut down your power station: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Shut down your power station: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Let your Portable Power Station's battery drain below 25% before starting this repair. A charged lithium‑ion battery may catch fire if damaged.

    • Hold down the blue action button for five seconds to shut down your power station.

    • Collapse the kickstand.

  2. Portable Power Station Front Panel Replacement, Remove the rear cover screws: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the rear cover screws: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    crwdns2935267:0crwdne2935267:0
    FixMat
    $36.95
    • Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from.

    • Use a T10 Torx screwdriver to remove the two 8 mm‑long screws securing the rear cover.

  3. Portable Power Station Front Panel Replacement, Remove the rear cover: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the rear cover: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the rear cover: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Grab the rear cover and pull the bottom edge towards you.

    • Remove the rear cover.

    • Don't try to remove the enclosure while the battery is still connected, or you'll damage the battery connector.

    • During reassembly, hook in the top edge of the rear cover first, then press the bottom edge into place.

  4. Portable Power Station Front Panel Replacement, Pry up the battery connector: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Portable Power Station Front Panel Replacement, Pry up the battery connector: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • To avoid an electrical shock, don't use metal tools to disconnect the battery.

    • Insert the flat end of a spudger into one of the slots on either side of the battery connector. They're shaped just for this!

    • Use the spudger to begin prying up the connector.

    • If it's your first time disconnecting the battery, this may take some force.

  5. Portable Power Station Front Panel Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Repeat the process and pry up on alternating sides of the battery connector to "walk" it off of the two plugs, enough that you can easily grip it with your fingers.

    • You may have to reposition your spudger to fully release the battery connector. Be careful not to damage the board if you pry against it.

  6. Portable Power Station Front Panel Replacement, Disconnect the battery: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Portable Power Station Front Panel Replacement, Disconnect the battery: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Don't try to force the connector off or you might hurt yourself on the metal edges of the enclosure. If the connector doesn't come off easily, continue prying up with your spudger until the connector is loose enough to easily disconnect.

    • Grasp the battery connector by its edges and pull straight up to disconnect it.

  7. Portable Power Station Front Panel Replacement, Reassembly information: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Reassembly information: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Reassembly information: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • During reassembly, follow these steps to reconnect the battery:

    • Tuck the wires behind the connector, so the side of the connector with positive (+) and negative (-) markings is facing outward.

    • Make sure the wires aren't pinched by the enclosure.

    • Align the connector over its two metal plugs so the negative (-) side is on the left of the USB‑C port and the positive (+) side is on the right.

    • Slide the connector onto its plugs and push down firmly until it's fully seated.

  8. Portable Power Station Front Panel Replacement, Remove the chassis: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the chassis: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Place your fingers on the rear cover screw holes and push the chassis slightly out of the enclosure.

  9. Portable Power Station Front Panel Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the chassis fully out of the enclosure, making sure the battery connector doesn't get snagged.

    • During reassembly:

    • Make sure the battery is disconnected before sliding the chassis into the enclosure. Otherwise, you'll damage the battery connector.

    • Insert the battery connector side of the chassis into the end of the enclosure closest to the kickstand and slide it into place.

  10. Portable Power Station Front Panel Replacement, Remove the selector knob: crwdns2935265:010crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the selector knob: crwdns2935265:010crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the selector knob: crwdns2935265:010crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Pull the silver selector knob directly away from the front panel to remove it.

  11. Portable Power Station Front Panel Replacement, Remove the front panel: crwdns2935265:011crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the front panel: crwdns2935265:011crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Portable Power Station Front Panel Replacement, Remove the front panel: crwdns2935265:011crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use your fingers to depress the two locking tabs holding the front panel in place.

    • Press on the clips themselves (just behind the front panel) and not through the cutouts on the top edge of the front panel.

    • While pressing the tabs down, push the front panel away from the chassis and remove it.

    • During reassembly:

    • Hook in the bottom edge of the front panel first, then push the top edge until it clicks into place.

    • Make sure the two USB-C ports slide into their cutouts in the front panel and aren't trapped underneath.

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To reassemble your Portable Power Station, follow these instructions in reverse order.

Repair didn't go as planned? Try some basic troubleshooting, or ask our Answers community for help.

Nick Schultz

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