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Newport e500 Pneumatic Panel Disassembly

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  1. Newport e500 Pneumatic Panel Disassembly, Newport e500 Top Cover Disassembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Place device so that the top cover is facing you.

    • Open the top cover.

  2. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four hex nuts and lock washers (two at each hinge) that secure the cover to the hinges on the left side of the pneumatic box.

  3. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the cover and set aside. Retain hardware for re-assembly.

  4. Newport e500 Pneumatic Panel Disassembly, Newport e500 Exhalation Module Disassembly: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull up and remove the flexible rubber exhalation outlet boot (push fit).

  5. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Disconnect the tubes from both sides of the flow sensor and the two tubes from the exhalation valve.

  6. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull the exhalation module straight up to remove it from the GDU.

  7. Newport e500 Pneumatic Panel Disassembly, Newport e500 Air and Oxygen Flow Sensors Disassembly: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the 2 screws and washers securing the manifold/mixer assembly

  8. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Slide the manifold/mixer assembly forward to disengage the flow sensors

  9. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Gently pull each flow sensor straight out from the servo valve, (the flow sensor push-fits into the servo valve port).

  10. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Disconnect the flow sensor cable from its 10 pin connector at the underside of the flow sensor PCB and lift out the flow sensor.

  11. Newport e500 Pneumatic Panel Disassembly, Newport e500 Pneumatic Panel Disassembly: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the screw and washer that secure the exhalation manifold support to the pneumatic panel.

  12. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull up on the exhalation valve guide block to remove it from the pneumatic box.

  13. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the standoff and five screws and washers that secure the pneumatic panel to the pneumatic box.

  14. Newport e500 Pneumatic Panel Disassembly: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Lift the pneumatic panel out of the box, and from the underside, detach all tubes and the heater wires that connect to the analog PCB.

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To reassemble your device, follow these instructions in reverse order.

Seth Aguilar

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Cal Poly, Team S7-G16, Paton Spring 2020 crwdns2935289:0Cal Poly, Team S7-G16, Paton Spring 2020crwdne2935289:0

CPSU-PATON-S20S7G16

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