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Newport e500 Pneumatic Box Disassembly

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  1. Newport e500 Pneumatic Box Disassembly, Newport e500 Top Cover Disassembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Place device so that the top cover is facing you.

    • Open the top cover.

  2. Newport e500 Pneumatic Box Disassembly: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four hex nuts and lock washers (two at each hinge) that secure the cover to the hinges on the left side of the pneumatic box.

  3. Newport e500 Pneumatic Box Disassembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the cover and set aside. Retain hardware for re-assembly.

  4. Newport e500 Pneumatic Box Disassembly, Newport e500 Left Side Panel Disassembly: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Carefully place the GDU on its right side with the front of the GDU facing you.

    • Remove the three screws and washers at the top edge of the left side panel.

  5. Newport e500 Pneumatic Box Disassembly: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two screws and washers from the underside of the left side panel.

  6. Newport e500 Pneumatic Box Disassembly: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the left side panel. Retain hardware for re-assembly.

  7. Newport e500 Pneumatic Box Disassembly, Newport e500 Right Side Panel Disassembly: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Carefully place the GDU on its left side.

  8. Newport e500 Pneumatic Box Disassembly: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four screws and washers at the top edge of the right side panel.

  9. Newport e500 Pneumatic Box Disassembly: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two screws and washers from the underside of the right side panel.

  10. Newport e500 Pneumatic Box Disassembly: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the right side panel. Retain hardware for re-assembly.

  11. Newport e500 Pneumatic Box Disassembly, Newport e500 Flow Sensor Cover Disassembly: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the three screws and washers that secure the flow sensor cover to the pneumatic box assembly. Retain the hardware for re-assembly.

  12. Newport e500 Pneumatic Box Disassembly: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the flow sensor cover.

  13. Newport e500 Pneumatic Box Disassembly, Newport e500 Exhalation Module Disassembly: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull up and remove the flexible rubber exhalation outlet boot (push fit).

  14. Newport e500 Pneumatic Box Disassembly: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Disconnect the tubes from both sides of the flow sensor and the two tubes from the exhalation valve.

  15. Newport e500 Pneumatic Box Disassembly: crwdns2935265:015crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull the exhalation module straight up to remove it from the GDU.

  16. Newport e500 Pneumatic Box Disassembly, Newport e500 Pneumatic Box Disassembly: crwdns2935265:016crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two screws and washers (back corners), one screw and washer (exhalation module support bracket), and two standoffs and washers (front corners) that secure the pneumatic (upper) box assembly to the electronic box assembly. Lift the Pneumatics Box and carefully tilt to one side.

  17. Newport e500 Pneumatic Box Disassembly: crwdns2935265:017crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove cables from connectors J1, J2, J3, J4, J5, and J6 on the main PCB (4 connectors are not shown due to being blocked by the side panel). Note the position of these connectors for re-assembly.

  18. Newport e500 Pneumatic Box Disassembly: crwdns2935265:018crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • If not already detached, remove the heater cables from J5 and J6 on the DC-DC power supply PCB.

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To reassemble your device, follow these instructions in reverse order.

Jared McMullen

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Cal Poly, Team S7-G16, Paton Spring 2020 crwdns2935289:0Cal Poly, Team S7-G16, Paton Spring 2020crwdne2935289:0

CPSU-PATON-S20S7G16

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