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Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side)

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This is a guide for replacing the cassette player on the left side of the unit.

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  1. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side), Back Cover: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the nine 35 mm Phillips screws securing the back cover of the case.

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  2. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Carefully remove the back cover.

    • Soldered wires connect electronics on the back cover to the internal electronics. Be careful not to break any connections.

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  3. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Unplug the black and yellow wires connecting the power supply unit to the rest of the electronics:

    • This is not necessarily required. This step is to allow the back cover more movement as you work on the inside of the unit.

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  4. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side), Cassette Player (Left Side): crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the following 6 screws:

    • Four 25 mm Phillips

    • Two 2.5 mm Flathead

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  6. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the small steel plate on the right-hand side.

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  7. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Move the brass plate with attached pneumatic cylinder on the left-hand side.

    • Detach the plate at the pneumatic cylinder and leave the plate attached to the torsional spring.

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  8. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Stand the unit up and press eject to open the door on the cassette player.

    • Gripping the cassette player from the back, lift upwards on the door to unclip it from the bar around which it rotates. This may take some effort.

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  9. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the 5 mm Phillips screw holding the blue and yellow wires in place.

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  10. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Unsolder the red and white wires leading from the cassette player unit.

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  11. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Unplug the grey wire leading from the cassette player.

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  12. Montgomery Ward GEN-39500 Cassette Player Replacement (Left Side): crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the cassette player.

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To reassemble your device, follow these instructions in reverse order.

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Dustin Platt

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Cal Poly, Team 12-5, Lancaster Spring 2015 crwdns2935289:0Cal Poly, Team 12-5, Lancaster Spring 2015crwdne2935289:0

CPSU-LANCASTER-S15S12G5

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