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Milwaukee Hackzall 2625-20 Gearbox Replacement

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  1. Milwaukee Hackzall 2625-20 Gearbox Replacement, Outer Casing: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee Hackzall 2625-20 Gearbox Replacement, Outer Casing: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the screws holding the shell of the device together. Each screw size varies; you will use a T9 Torx screwdriver for one size 7.0 mm.

    • Use a T10 Torx screwdriver to remove one 14.0 mm screw.

    • Use a T15 Torx screwdriver for the remaining eight screws that are 16.0 mm.

    • Remove the casing to reveal all of the internal components.

  2. Milwaukee Hackzall 2625-20 Gearbox Replacement, Gearbox: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Open up the device.

    • Remove the screws that are connecting the shoe to the gearbox using the T15 Torx screwdriver to remove 14.0 mm screws.

    • Pull out the shoe and gearbox to remove the screw on the other side

  3. Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Using your finger, push the rubber band up then slide the shoe off of the blade clamping mechanism.

  4. Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee Hackzall 2625-20 Gearbox Replacement: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Detach the gearbox from the motor.

    • Remove the screws from the gearbox to expose the blade camping mechanism, then pull out the blade clamping mechanism from the gearbox. You will use a T15 Torx screwdriver to remove 14.0 mm screws.

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To reassemble your device, follow these instructions in reverse order.

Mason Jones

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Western Carolina University, Team S1-G1, Virtue Fall 2019 crwdns2935289:0Western Carolina University, Team S1-G1, Virtue Fall 2019crwdne2935289:0

WCU-VIRTUE-F19S1G1

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