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Milwaukee 5262-21 Motor Housing Replacement

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  1. Milwaukee 5262-21 Motor Housing Replacement, Housing Assembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the ten 19mm T20 Torx screws shown in red.

  2. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the red Housing Assembly by lifting it up off of the tool.

  3. Milwaukee 5262-21 Motor Housing Replacement, Fan Baffle: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement, Fan Baffle: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Now the two 10mm T-10 screws shown in red can be removed.

    • Next, remove the two 10mm T-10 screws located on the other side of the tool shown in orange.

  4. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using the metal spudger, remove each brush holder as shown in the images.

  5. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the four 37mm T-20 screws shown in red. These screws attach the gear housing to the motor housing.

  6. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • After removing the four screws, pull apart the the two sections.

  7. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the four 12mm screws with a T-15 Torx screwdriver shown in red.

    • These screws hold the fan baffle in place.

  8. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the fan baffle by pulling it out.

  9. Milwaukee 5262-21 Motor Housing Replacement, Motor Housing: crwdns2935265:09crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement, Motor Housing: crwdns2935265:09crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the black wire(shown in the image) out of the trigger assembly.

  10. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the white wire (shown in the image) out of the trigger assembly.

  11. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using a metal spudger slide the black wire (shown in the image) out of the trigger assembly.

  12. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using a metal spudger slide the yellow wire (shown in the image) out of the trigger assembly.

  13. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:013crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:013crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:013crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • After disconnecting the wires, push the 120v Field Assembly out of the motor housing.

    • You may need to use a screwdriver to push the assembly from behind.

  14. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:014crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:014crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Once the assembly is loose, pull each half out of the housing.

    • Note the orientation of how the halves sit together in the housing before removal.

  15. Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Milwaukee 5262-21 Motor Housing Replacement: crwdns2935265:015crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the motor housing from the device.

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To reassemble your device, follow these instructions in reverse order.

Andrew Floyd

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UMass Dartmouth, Team S1-G3, Botvin Spring 2019 crwdns2935289:0UMass Dartmouth, Team S1-G3, Botvin Spring 2019crwdne2935289:0

UMASSD-BOTVIN-S19S1G3

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