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Makita Jack Hammer HM1203C 2010 Barrel Service

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  1. Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the side handle: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unscrew the knob securing the side handle.

  2. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the bolt securing the side handle.

    • Remove the side handle.

  3. Makita Jack Hammer HM1203C 2010 Barrel Service, Disassemble the front end: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service, Disassemble the front end: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service, Disassemble the front end: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a small pry bar or flathead screwdriver to pry the rubber front cap off of the hammer.

    • This can be replaced as part of a service kit.

  4. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a pair of snap ring pliers to expand the snap ring on the front of the hammer.

    • Remove the snap ring.

  5. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the washer on the front of the hammer.

  6. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Lift the front cover off of the front of the hammer.

  7. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Lift the rubber ring off of the front of the hammer.

  8. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the inner front cover.

  9. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Compress the spring and hold it down while you pull the two retainers out of their slots and remove them.

  10. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the spring guide.

    • Remove the spring.

  11. Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the barrel: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the barrel: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the front barrel cover.

  12. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the 4 mm hex bolt securing the barrel cover.

  13. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:013crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:013crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the barrel cover straight up and remove it.

  14. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a pair of snap ring pliers to expand the snap ring securing the bolt holder.

    • Remove the snap ring.

  15. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:015crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:015crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the washer off of the bolt holder and remove it.

  16. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:016crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove four 6 mm hex bolts securing the barrel.

  17. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:017crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:017crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the barrel straight up and remove it.

  18. Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the rubber ring 39: crwdns2935265:018crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the rubber ring 39: crwdns2935265:018crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Makita Jack Hammer HM1203C 2010 Barrel Service, Remove the rubber ring 39: crwdns2935265:018crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use an angled pick to pull the washer and rubber ring 39 out of the barrel.

  19. Makita Jack Hammer HM1203C 2010 Barrel Service: crwdns2935265:019crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the rubber ring 39.

    • This can be replaced as part of a service kit.

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To reassemble your device, follow these instructions in reverse order.

Adam O'Camb

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