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Lezyne CNC Dirt Floor Drive Gauge Replacement

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Replace the pressure gauge in your CNC floor drive pump if the gauge appears to be inaccurate, is malfunctioning or has stopped working all together.

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  1. Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Gauge Cover: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Gauge Cover: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Using a flat head screwdriver, pry up an edge of the gauge cover.

    • Remove the gauge cover.

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  2. Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Gauge Face Plate and Internals: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Gauge Face Plate and Internals: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • No parts from the old gauge will be re-used, so there is no need to attempt to preserve the parts. However, be careful not to damage the gauge housing.

    • Pry up a corner of the gauge face plate.

    • Use pliers to pull off the gauge face plate.

    • Be careful when prying off the face plate, as the edges are sharp.

    • Use pliers to remove the internal gauge mechanics.

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  4. Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Old Gauge: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Removing the Old Gauge: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Using pliers, grip the exposed brass piece and unthread the gauge by rotating the gauge counter-clockwise.

    • Pull the gauge out of its housing.

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  5. Lezyne CNC Dirt Floor Drive Gauge Replacement, Replacing the Gauge O-rings: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Replacing the Gauge O-rings: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Remove the O-ring that is at the bottom of the threaded hole that the gauge threaded into.

    • Place a new O-ring into the hole.

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  6. Lezyne CNC Dirt Floor Drive Gauge Replacement, Applying Threadlocker: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Apply medium-strength Loctite (green, 290) to the threads of the new gauge.

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  7. Lezyne CNC Dirt Floor Drive Gauge Replacement, Installing the New Gauge: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Installing the New Gauge: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Lezyne CNC Dirt Floor Drive Gauge Replacement, Installing the New Gauge: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Thread the new gauge into the floor pump by turning it clockwise in its housing.

    • Thread the gauge until it is snug and the BAR/psi markings are aligned with the pump body.

    • Gauge performance will not be affected by its position, so long as it is snug.

    • Allow at least 30 minutes for the thread locker to set.

    • Test pump to its highest rated pressure and listen for leaks. If you can hear leaks from the gauge, tighten it.

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