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JBL Wave Beam Earbud Disassembly

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  1. JBL Wave Beam Earbud Disassembly, Heat up the earbud: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 JBL Wave Beam Earbud Disassembly, Heat up the earbud: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Turn off the earbuds by holding down on the touchpad until they make a noise.

    • Locate the seam shown in the photo, near the speaker area

    • Set your heat gun to around 150℃ and heat around this seam for about a minute. Be carefult not to use too much heat and melt the plastic!

  2. JBL Wave Beam Earbud Disassembly, Pry it open: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • The two halves you will be pulling apart are connected by delicate wires, you will tear them if you use too much force here. If the earbuds won't open, apply more heat and try again.

    • Hold the earbud by the stem and push firmly on the part where the speaker protrudes out. The earbud should pop open, giving you access to the speaker and battery.

    • I used isopropyl alcohol in addition to heat to weaken the glue, but I'm not sure if it makes a difference.

  3. JBL Wave Beam Earbud Disassembly, Desolder the old battery: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • The next steps will show you how to replace the battery. If you want to replace the speaker instead, although I haven't tried to, I would recommend applying more heat and alcohol, then pulling on the wires to lift it out. Replace it with the correct size of driver (8mm).

    • Peel off the yellow Kapton tape around the battery, so that you expose the two solder points like in the photo. The wires are just long enough such that you can do this without ripping them (!)

    • Using your soldering iron, melt each of the pads to disconnect the wires.

    • Your new battery should come with solder tabs - make sure to solder the red wire to the positive terminal, and black to negative (check the markings on the new battery)

    • Test the earbuds to make sure they work with the new battery

    • Cover the solder points with Kapton tape and push the battery in place.

  4. JBL Wave Beam Earbud Disassembly, Appendix: Chip ID: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • BES2500IU Bluetooth 5.2 controller

    • The rest of the electronics are inside the stem, though I haven't attempted to get inside there.

    • There's also a cute magnet to keep the earbuds held inside the charging case

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To reassemble your device, follow these instructions in reverse order.

Use silicone glue to re-seal the earbuds, if you care about water resistance.

Chris P. Croutonne

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