crwdns2933423:0crwdne2933423:0

JBL On Stage II Auxiliary Jack Replacement

crwdns2942213:0crwdne2942213:0

  1. JBL On Stage II Auxiliary Jack Replacement, Cracking the Case: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Turn the device upside down so that the three rubber pads are facing up.

  2. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a heat gun (set to low) to apply heat to one of the rubber pads until you can easily remove the pad. This step takes around 5-7 minutes.

  3. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the heated rubber pad with a plastic opening tool.

    • Repeat steps 2 and 3 for the two remaining rubber pads.

  4. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the six 1cm T-10 torx screws on the bottom of the device (found under the rubber pads) using a T-10 Torx screwdriver.

  5. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Open the device along its seam.

    • Be careful when separating the device because there are wires connecting the two seperate halves.

  6. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Disconnect the ribbon cable connector from the top half of the device by pulling outward and parallel to the connecting pins.

  7. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Locate and disconnect the two molex connectors found on either side of the ribbon cable connector on the bottom half of the device.

  8. JBL On Stage II Auxiliary Jack Replacement, Circuit Board: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement, Circuit Board: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the three 1 cm T-10 Torx screws.

  9. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Carefully press out the white base tube and push up on the circuit board.

    • Note that there is a small wire connecting the circuit board to the base.

  10. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the white wire out of the hot glue.

  11. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:011crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unbolt the heatsink with a 5.5-mm socket and a Phillips PH1 screwdriver.

    • Remove the heat sink; it should detach from the bottom of the device.

  12. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:012crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the T-10 torx screw on the bottom of the device that attaches the base tube to the circuit board.

    • Turn the device so that the base tube is on top.

    • Remove the base tube by pulling up.

    • May need to cut the rubber adhesive between the base tube to the circuit board.

  13. JBL On Stage II Auxiliary Jack Replacement, Auxiliary Jack: crwdns2935265:013crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement, Auxiliary Jack: crwdns2935265:013crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 JBL On Stage II Auxiliary Jack Replacement, Auxiliary Jack: crwdns2935265:013crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    crwdns2935267:0crwdne2935267:0
    Desoldering Pump
    $3.99
    crwdns2942207:0crwdne2942207:0
    • Turn the device upside down.

    • Desolder the back lead for the auxiliary port that is circled.

    • Heat the lead until the solder melts.

    • Remove the solder with the solder pump.

    • For help with soldering view the iFixit soldering guide

  14. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Repeat step 13 for the other two leads.

  15. JBL On Stage II Auxiliary Jack Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Turn your device right-side up.

    • Remove the auxiliary jack.

crwdns2915888:0crwdne2915888:0

To reassemble your device, replace the auxiliary jack with a new one soldering it in place. Follow these instructions in reverse order.

crwdns2935227:0crwdne2935227:0

Jared Everingham

crwdns2935283:001/23/14crwdne2935283:0

368 crwdns2915208:0crwdne2915208:0

crwdns2935297:03crwdne2935297:0

crwdns2915084:0crwdne2915084:0

Cal Poly, Team 9-28, Maness Winter 2014 crwdns2935289:0Cal Poly, Team 9-28, Maness Winter 2014crwdne2935289:0

CPSU-MANESS-W14S9G28

crwdns2931471:04crwdne2931471:0

crwdns2935297:07crwdne2935297:0

crwdns2944067:00crwdne2944067:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 1

crwdns2936753:07crwdne2936753:0 2

crwdns2936753:030crwdne2936753:0 13

crwdns2942667:0crwdne2942667:0 2,650