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Integrated Headset Replacement

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  1. Integrated Headset Replacement, Integrated Headset: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement, Integrated Headset: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement, Integrated Headset: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a 6 mm Allen wrench to loosen the pinch bolts on each side of the stem.

    • Make sure to alternate between each side.

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  2. Integrated Headset Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • After loosening the bolts, the stem will be free to rotate.

    • Loosen and remove the top cap compression bolt.

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  3. Integrated Headset Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Lift the bars and stem to remove them from the fork.

    • Turn the bars side to side while you pull up. This should help you remove a tight stem.

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  4. Integrated Headset Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the fork and headset from the bottom of the frame.

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  5. Integrated Headset Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the dust cap on top and replace the old bearings with the new headset if necessary.

    • Apply a thin coat of grease as needed on the frame’s head tube or steering head and fork.

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  6. Integrated Headset Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the fork back on the frame and place the compression ring on the upper headset bearing.

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  7. Integrated Headset Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the dust cover on and install the stem.

    • Check the amount of space between the top of the steerer tube and the top of your stem. Your steerer tube should lay just a few millimeters below, and allow for clamping and compression. If it doesn't, add a spacer on top of the dust cover and under the stem.

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  8. Integrated Headset Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Reinstall the compression bolt and tighten it down, while at the same time keeping the bars in alignment.

    • Tighten the compression bolt until the thread becomes hard.

    • Use the socket wrench to turn the bolt half turn more and check for play by rocking the bars forward and backwards while pinching the frame with your knees.

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  9. Integrated Headset Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Integrated Headset Replacement: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Check for play and make sure the bars turn smoothly.

    • You don’t want to over tighten the compression bolt as this will result in improper steering.

    • Secure the pinching bolts on each side of the stem, alternating between each side as you go.

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The final product should end up with aligned and firm bars. There should be no forward or backwards play and everything should turn smoothly.

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Carlos

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University of Puerto Rico Mayagüez, Team 23-23, Cools Stephens Spring 2022 crwdns2935289:0University of Puerto Rico Mayagüez, Team 23-23, Cools Stephens Spring 2022crwdne2935289:0

UPRM-COOLS STEPHENS-S22S23G23

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