crwdns2931653:01crwdne2931653:0 How to Maintain an Envy Prodigy Headset




• Use a 6 mm Allen wrench to loosen the clamp screws
• Do not remove the bolts—loosening them slightly is enough to free the bars.
• Lift the handlebars straight up and off the fork.
• If the bars are stuck, gently wiggle or tap them until they release.
• It may take some force to remove the bars. Keep at them until they come off.
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• Hold the fork steady to prevent it from spinning.
• Use the 5 mm Allen wrench to remove the top compression bolt on the top of the fork.
• Carefully slide the fork down and out of the deck.
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• Remove the bearings from the deck tube.
• Inspect each bearing for signs of rust or damage.
• Wipe down both the deck tube and the bearings to remove dirt or moisture.
• Apply a thin, even layer of bearing lubricant to the headset cups, bearing surfaces, and steerer tube before reassembly to reduce friction and prevent corrosion.
• Reinsert the bearings into the deck tube.
• They will snap back in place the same way they were removed.
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• Slide the fork back into the deck tube.
• Insert the top compression bolt and hand-tighten it as far as possible.
• Once it can no longer be turned by hand, use a 5 mm Allen wrench to tighten the bolt until it is snug.
• If possible, give the bolt an extra quarter turn for a secure fit.
• Over-tightening can lead to damaged bearings. Be careful while tightening.
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• Slide the handlebars back onto the fork.
• Align the clamp and begin tightening the bolts gradually.
• Alternate between the bolts as you tighten to ensure even pressure and prevent damaging the clamp.
• Once all bolts are snug, check that the handlebars are secure and properly aligned before riding.
• Tightening only one side of the clamp at a time could break your clamp. Be sure to alternate bolts while tightening.
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