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Hover-1 Nomad Battery Replacement

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    1. Hover-1 Nomad Battery Replacement, Outer Shell: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement, Outer Shell: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement, Outer Shell: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Break the two warranty stickers by poking a screwdriver through them or peeling them off.

      • Remove the following twenty screws by rotating the screwdriver counterclockwise:

      • Eight 16.2mm Phillips #2 screws

      • Eight 15mm Phillips #2 screws

      • Four 19.1mm Phillips #2 screws

      • The holes containing most of the screws are deep and narrow. A screwdriver with interchangable bits will not be able to reach them.

      • Do not over-tighten the screws during reassembly. Over-tightened screws can crack the plastic channels holding the shell to the frame of the hoverboard.

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    2. Hover-1 Nomad Battery Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Use a nylon spudger to pry the metal handle away from the outer shell.

      • Rotate the metal handle toward the center of the hoverboard to unlock the plate from the retaining clips.

      • Lift the hoverboard off the metal handle.

      • Repeat for the handle on the other side of the hoverboard.

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    3. Hover-1 Nomad Battery Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Lift the plastic cover on each side up and away from the device.

      • Multiple wires connect the circuit boards to the outer shell. Remove the shell gently to avoid damaging the wires or components.

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    4. Hover-1 Nomad Battery Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Disconnect the following wires by pinching the connector tabs and pulling the plugs out of the connectors:

      • Charging port wires

      • Speaker assembly wires

      • Power button wires

      • Headlight wires

      • Only the headlight wires need to be disconnected from the other circuit board.

      • Ensure the wires are connected to the correct ports on the circuit board during reassembly.

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    1. Hover-1 Nomad Battery Replacement, Gyroscope Sensor Boards: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Cut the two zip ties around the bundle of wires with cutting pliers.

      • The zip tie is secured tightly around the wires. Be careful not to nick or cut any of the wires while removing the zip tie.

      • Do not puncture or cut the lithium-ion battery. Especially with a battery this large, the battery can catch fire or explode if damaged.

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    2. Hover-1 Nomad Battery Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Disconnect the circuit boards from the battery by pulling both battery connectors apart.

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    3. Hover-1 Nomad Battery Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Disconnect the following wires connecting the circuit boards to the sensors and motors:

      • Disconnect the white connectors by pinching the tab and pulling up on the connectors.

      • Disconnect the black connectors by pulling the two sides apart.

      • Disconnect the green, yellow, and blue cables by pulling back the plastic shielding and pulling the ends apart.

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    4. Hover-1 Nomad Battery Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Remove the four 14mm Phillips #1 screws in the corners of each circuit board by turning the screwdriver counterclockwise.

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    5. Hover-1 Nomad Battery Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Remove the circuit board by pulling it up and out of the hoverboard.

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    1. Hover-1 Nomad Battery Replacement, Battery: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Hover-1 Nomad Battery Replacement, Battery: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Remove the four 15mm screws from the battery cage with a Phillips #2 screwdriver.

      • Do not puncture or cut the lithium-ion battery. Especially with a battery this large, the battery can catch fire or explode if damaged.

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    2. Hover-1 Nomad Battery Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Hover-1 Nomad Battery Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Lift the battery cage up and off the battery.

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    3. Hover-1 Nomad Battery Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Remove the battery by lifting it off the hoverboard frame.

      • The battery is attached to the frame with an adhesive strip. It can be removed by hand with some force.

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To reassemble your device, follow these instructions in reverse order.

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Samuel Frazee

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Cal Poly, Team S15-G1, White Fall 2018 crwdns2935289:0Cal Poly, Team S15-G1, White Fall 2018crwdne2935289:0

CPSU-WHITE-F18S15G1

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