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Honda FC600 Tiller Throttle Lever Replacement

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Follow this guide to replace a broken throttle lever on the Honda FC600 tiller.

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  1. Honda FC600 Tiller Throttle Lever Replacement, Remove the Spark Plug Cap: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement, Remove the Spark Plug Cap: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement, Remove the Spark Plug Cap: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Before you begin, it's important that you completely cut power to the tiller by disconnecting the spark plug. This will prevent the engine from accidentally starting up while you're working on the tiller.

    • Grab the spark plug cap and pull it straight out to disconnect the spark plug from the engine.

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  2. Honda FC600 Tiller Throttle Lever Replacement, Preparation: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement, Preparation: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Push the throttle lever all the way down.

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  4. Honda FC600 Tiller Throttle Lever Replacement, Remove the Throttle Lever: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the 23 mm-long Phillips #2 screw securing the throttle lever to the handlebar.

    • This screw is accompanied by a square nut. Be sure to retain it for reassembly.

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  5. Honda FC600 Tiller Throttle Lever Replacement, Remove the Small Throttle Cable Clip: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement, Remove the Small Throttle Cable Clip: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Use a pair of needle-nose pliers to remove the small clip attached to the throttle cable.

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  6. Honda FC600 Tiller Throttle Lever Replacement, Remove the Throttle Cable: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement, Remove the Throttle Cable: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Grab the open end of the throttle cable and pull it out of the throttle lever to free it from its recess.

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  7. Honda FC600 Tiller Throttle Lever Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda FC600 Tiller Throttle Lever Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Continue to lift the throttle cable out of the throttle lever, making sure it clears the openings in the recess.

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To reassemble your device, follow these instructions in reverse order.

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Craig Lloyd

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