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Honda EU2200IT A2 Intermediate Disassembly

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  1. Honda EU2200IT A2 Intermediate Disassembly, Remove the under-cover: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a flathead screwdriver to pry up the blue wire harness from the under-cover.

  2. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a mallet and punch to tap out the front collar (closest to the electrical panel) securing the motor assembly to the under-cover.

  3. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a 10 mm socket to remove the two bolts securing the motor rear to the under-cover.

  4. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The motor assembly is heavy. Follow safe lifting practices when you lift the assembly.

    • Lift the motor assembly off the under-cover and set it aside.

  5. Honda EU2200IT A2 Intermediate Disassembly, Remove the left shroud: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a 10 mm socket to remove the two bolts securing the left shroud.

  6. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Begin separating the left shroud from the engine assembly by pulling it away from the assembly.

    • The shroud sits in a groove on the engine assembly and may take some force to pull out.

  7. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Pull along the edge of the shroud until you separate the shroud from the engine assembly.

    • Remove the shroud.

  8. Honda EU2200IT A2 Intermediate Disassembly, Remove the air filter housing: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly, Remove the air filter housing: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the Phillips screw securing the filter cover.

    • During reassembly, be sure to tighten the screw to at least 1.7 ft-lb to prevent it from loosening during operation.

    • Remove the filter cover.

  9. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:09crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:09crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the air filters from the filter box.

    • To clean the filters:

    • Clean the filters in warm soapy water

    • Allow the filters to dry thoroughly

    • Dip the filters in clean engine oil, and squeeze out excess oil

  10. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Disconnect the breather tube from the air cleaner housing.

  11. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the following fasteners securing the housing:

    • Two 8 mm nuts

    • During reassembly, tighten these to 3.6 ft-lb.

    • One 8 mm bolt

  12. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the air filter housing.

  13. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • During reassembly, replace the air intake gasket if it shows signs of wear.

  14. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • During reassembly, use this photo as a reference for how to route the hoses.

  15. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:015crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:015crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:015crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unclip the fuel and air hoses from the side of the motor assembly.

  16. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the breather tube straight out of its port.

  17. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:017crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:017crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a flathead screwdriver to unclip the carburetor wires from the side of the motor assembly.

  18. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:018crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:018crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Slide the carburetor off its two bolt rails.

  19. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:019crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • During reassembly, replace the carburetor seal if it shows signs of wear.

  20. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:020crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use an 8 mm socket to remove the two bolts securing the carburetor insulator.

    • During reassembly, tighten these bolts to 2.2 ft-lb.

  21. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:021crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:021crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the carburetor insulator along with the two bolt rails.

  22. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:022crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • During reassembly, replace the insulator gasket if it shows signs of wear.

  23. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:023crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a 10 mm socket to remove the bolts securing the right shroud.

  24. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:024crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:024crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Begin separating the right shroud from the engine assembly by pulling it away from the assembly.

  25. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:025crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:025crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:025crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Pull the shroud away along the edge. Use a flathead screwdriver to pry it out of the engine assembly groove.

  26. Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:026crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Intermediate Disassembly: crwdns2935265:026crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the right shroud from the engine assembly.

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To reassemble your device, follow these instructions in reverse order.

Arthur Shi

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