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Honda EU2200IT A2 Fuel Tank Replacement

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  1. Honda EU2200IT A2 Fuel Tank Replacement, Honda EU2200IT A2 Safety Precautions: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Before you begin, make sure the generator is switched off and the generator is cool to the touch.

  2. Honda EU2200IT A2 Fuel Tank Replacement, Disconnect the spark plug: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Disconnect the spark plug: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift and remove the spark plug cover.

  3. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  4. Honda EU2200IT A2 Fuel Tank Replacement, Remove the maintenance cover: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a Phillips #2 screwdriver to loosen the screw holding the maintenance cover in place.

  5. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Swing the top of the maintenance cover out.

    • Remove the maintenance cover.

  6. Honda EU2200IT A2 Fuel Tank Replacement, Back Cover: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four Phillips screws securing the back cover.

  7. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the back cover.

  8. Honda EU2200IT A2 Fuel Tank Replacement, Loosen the front cover: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Loosen the front cover: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Loosen the front cover: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the four screws securing the front cover:

    • Two Phillips screws

    • Two Phillips screws (one on each side)

  9. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Swing the top edge of the front cover away from the generator.

    • Pull the front cover away slightly away.

    • The front cover still has many wires connected to it. Be careful not to strain any wires.

  10. Honda EU2200IT A2 Fuel Tank Replacement, Remove the left cover: crwdns2935265:010crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Remove the left cover: crwdns2935265:010crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Remove the left cover: crwdns2935265:010crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the lower gray plates from both sides of the generator.

    • During reassembly, be sure to reinstall the gray plate with the air vent cutout onto the right (access-side) cover.

  11. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the fasteners securing the left (non-access) cover:

    • Two Phillips screws

    • Two 10 mm bolts

  12. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the left (non-access) cover.

  13. Honda EU2200IT A2 Fuel Tank Replacement, Remove the right cover: crwdns2935265:013crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Remove the right cover: crwdns2935265:013crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Remove the right cover: crwdns2935265:013crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the vent and drain tubes out of their cover ports along the bottom of the right cover.

  14. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the Phillips screw securing the starter rope port.

  15. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:015crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Thread the starter rope handle through the port's cutout.

  16. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the right (access-side) cover.

  17. Honda EU2200IT A2 Fuel Tank Replacement, Fuel Tank: crwdns2935265:017crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Fuel Tank: crwdns2935265:017crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Fuel Tank: crwdns2935265:017crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • If you are replacing only the fuel tank, you can skip the next six steps.

    • Use a screwdriver to pry and loosen the diaphragm tube from the fuel pump.

    • Disconnect the diaphragm tube from the fuel pump.

  18. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:018crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:018crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a pair of pliers to squeeze and slide the spring clip off the fuel pump port.

  19. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:019crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:019crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Residual fuel may leak out of this hose. Be ready to contain any spillage.

    • Disconnect the fuel hose from the fuel pump.

  20. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:020crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:020crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull and disconnect the engine stop switch connector from its socket.

  21. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:021crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the Phillips screw securing the starter rope guide.

  22. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:022crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:022crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Feed the starter rope handle and guide through the panel cutout.

  23. Honda EU2200IT A2 Fuel Tank Replacement, Remove the fuel tank: crwdns2935265:023crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement, Remove the fuel tank: crwdns2935265:023crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Any residual fuel in the tank will leak. Be ready to contain any spillage.

    • Use a pair of pliers to squeeze and slide the spring clip off the fuel tank port.

  24. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:024crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:024crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Disconnect the fuel line and filter from the fuel tank.

  25. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:025crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the Phillips screw securing the left (non-access) frame assembly.

  26. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:026crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:026crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the left (non-access) frame assembly.

  27. Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:027crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda EU2200IT A2 Fuel Tank Replacement: crwdns2935265:027crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift and remove the fuel tank.

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To reassemble your device, follow these instructions in reverse order.

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