crwdns2933423:0crwdne2933423:0

Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement

crwdns2942213:0crwdne2942213:0

  1. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Before you work on the device, make sure to switch the engine off.

    • Switch the circuit breaker off.

  2. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  3. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Twist the fuel valve clockwise into the cutoff position.

  4. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the generator cover: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a Phillips screwdriver to remove the two screws securing the generator cover.

  5. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the generator cover.

  6. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Squeeze and disconnect the stator connector from the wiring harness.

  7. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a 10 mm socket to remove the bolt securing the brush assembly.

    • Pull the brush assembly out slightly from its recess.

  8. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Disconnect the two spade connectors from the brush assembly.

  9. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the brush assembly.

    • During reassembly, use the second photo as reference for how to wire the brush assembly.

crwdns2915888:0crwdne2915888:0

To reassemble your device, follow these instructions in reverse order.

Arthur Shi

crwdns2935283:001/03/18crwdne2935283:0

253,576 crwdns2915208:0crwdne2915208:0

crwdns2935297:0526crwdne2935297:0

crwdns2915084:0crwdne2915084:0

iFixit crwdns2935289:0iFixitcrwdne2935289:0

Staff

crwdns2931471:0135crwdne2931471:0

crwdns2935297:017,218crwdne2935297:0

crwdns2944067:00crwdne2944067:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 1

crwdns2936753:07crwdne2936753:0 1

crwdns2936753:030crwdne2936753:0 7

crwdns2942667:0crwdne2942667:0 662