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Hamilton G5 Nebulizer Valve Replacement

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This guide serves as a step-by-step replacement tutorial in replacing the internal nebulizer. First you will need to remove the rail and main cover shown in separate guides. You will need a phillips-head screwdriver and a hex-allen wrench to complete the replacement. It will take about 15-20 minutes.

For more information on replacing the nebulizer, please refer to section 10 in the service manual.

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  1. Hamilton G5 Nebulizer Valve Replacement, Rail: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove 4 Hex Allen screws (A) from the Rail surrounding the Ventilation Unit.

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  2. Hamilton G5 Nebulizer Valve Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the Rail (B).

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  3. Hamilton G5 Nebulizer Valve Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • The Standoff Brackets (C) remain with the Main Cover.

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    • Place aside in a safe location.

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  5. Hamilton G5 Nebulizer Valve Replacement, Main Cover: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Lift the Main Cover (A) from the Ventilation Unit using the Standoff Brackets (B) attached to the Main Cover.

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    • Place aside in a safe location.

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  7. Hamilton G5 Nebulizer Valve Replacement, Nebulizer Valve: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • After the rail and main cover are taken off, remove the dark blue tubing connected to the nebulizer, pictured here.

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  8. Hamilton G5 Nebulizer Valve Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the two phillips screws labeled A from the Nebulizer valve.

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  9. Hamilton G5 Nebulizer Valve Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the nebulizer valve parts.

    • The Nebulizer Valve parts are:B. Straight fitting

    • C. Front Nozzle fitting

    • D. Elbow fitting

    • E. Mounting bracket

    • F. Hex Allen screw for attaching the bracket to the Safety Valve Block

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To reassemble your device, follow these instructions in reverse order.

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Cole Korchek

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Cal Poly, Team S7-G25, Paton Spring 2020 crwdns2935289:0Cal Poly, Team S7-G25, Paton Spring 2020crwdne2935289:0

CPSU-PATON-S20S7G25

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