crwdns2933423:0crwdne2933423:0
crwdns2947577:0crwdnd2947577:0crwdne2947577:0

Giant Reign 2 Headset Replacement

crwdns2942213:0crwdne2942213:0

    1. Giant Reign 2 Headset Replacement, Hex Screws: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Using the 4mm Allen wrench, partially unscrew the 4 (22mm) hex screws on the front of the axle casing to allow the axle to slide freely.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    2. Giant Reign 2 Headset Replacement, Axle Screw: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Giant Reign 2 Headset Replacement, Axle Screw: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Using the 8mm Allen wrench, loosen the axle screw until 1/2 of the axle screw is visible.

      • Push the axle screw to reveal the axle rod on the other side.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    3. Giant Reign 2 Headset Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Using the Allen wrench, finish unscrewing the axle screw and pull it out.

      • Hold the wheel when pulling out the axle rod so that the bike does not fall.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    4. Giant Reign 2 Headset Replacement, Front Wheel: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Pull the wheel from the fork.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    1. Giant Reign 2 Headset Replacement, Headset: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Giant Reign 2 Headset Replacement, Headset: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Using the 8mm Allen wrench, unscrew 2 (32mm) screws to release the brake calipers from the fork.

      • If necessary use wire cutters to release zip ties attaching cables to the forks.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    2. Giant Reign 2 Headset Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Giant Reign 2 Headset Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Giant Reign 2 Headset Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Using the 8mm Allen wrench, unscrew the 30mm head screw located on top of the steam.

      • Using the 4mm Allen wrench, loosen the side screw on both sides.

      • Lift off the handlebar.

      • Hang the handlebar gently from the cables. Do not pull the cables as you may damage the brake/derailleur lines.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    3. Giant Reign 2 Headset Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Giant Reign 2 Headset Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Giant Reign 2 Headset Replacement: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Slide off the spacers.

      • Lift off the seal.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    4. Giant Reign 2 Headset Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Slide the fork out of the casing.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    5. Giant Reign 2 Headset Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Using your fingers, pry the bearings from the top and bottom of the headset.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    6. Giant Reign 2 Headset Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Apply WD-40 to both ends of the headset and bearings.

      • Dry headset and bearings with paper towels.

      • Repeat as necessary until clean.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

    7. Giant Reign 2 Headset Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Giant Reign 2 Headset Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Using your finger, apply all-purpose lube to the bearings and each end of the headset.

      • Insert the bearings into the headset with the beveled side facing into the headset.

      crwdns2952109:0crwdne2952109:0

      crwdns2917038:0crwdne2917038:0

crwdns2915888:0crwdne2915888:0

To reassemble your device, follow these instructions in reverse order.

crwdns2935221:0crwdne2935221:0

crwdns2935227:0crwdne2935227:0

Sterling Grande

crwdns2935283:010/08/12crwdne2935283:0

148 crwdns2915208:0crwdne2915208:0

crwdns2935297:04crwdne2935297:0

crwdns2935287:0crwdne2935287:0

Cal Poly, Team 9-14, Amido Fall 2012 crwdns2935289:0Cal Poly, Team 9-14, Amido Fall 2012crwdne2935289:0

CPSU-AMIDO-F12S9G14

crwdns2931471:04crwdne2931471:0

crwdns2935297:072crwdne2935297:0

crwdns2947412:00crwdne2947412:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 5

crwdns2936753:07crwdne2936753:0 41

crwdns2936753:030crwdne2936753:0 139

crwdns2942667:0crwdne2942667:0 4,905