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Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement

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Male RCA plugs can easily break off inside of a port if the cable is stepped on or if it is removed by pulling on the cable, instead of the head. This tutorial shows the removal process of a stuck pin.

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  1. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement, RCA Male Plug: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Using wire cutters cut the wires and strip 2 centimeters of sheathing from the ends.

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  2. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Peel the shielding from the wiring to expose the two separate wires.

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  3. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Place 2 - 3 inches of thicker heat shrink tubing over the main wiring.

    • Place 2-3 centimeters of a thinner heat shrink for the individual wiring, where the plastic sheathing was trimmed.

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  4. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Connect the wires and hold them in place.

    • Due to the lack of complex electronics in the speaker, as long as both wires have a connection, the speaker will work.

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  6. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • While the two wires are connected, place the solder metal over the wires.

    • Bond the wires together by pressing the soldering iron over the solder, until the solder covers where the wires connect.

    • Do not to touch the soldering iron or the melted solder until they cool for a few minutes.

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  7. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Cover the exposed wires with the thinner heat shrink tubing.

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  8. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Use the heat gun to shrink the tubing around the connected wires.

    • Hold the wires with a tool or an oven mitt to avoid burning yourself with the heat gun.

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  9. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Move the thicker heat shrink tubing over the smaller heat shrink tubing.

    • Use a heat gun to shrink the tubing in place.

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  10. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Showing the clogged port.

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  11. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Heat the tip of a thin screwdriver with an average lighter.

    • Use a tool or an oven mitt to hold the screwdriver to avoid any burns.

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  12. Frisby 5.1 Surround Sound FS-5000 BT Audio RCA Male Plug Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Hold the screwdriver tip inside the clogged port for 3 - 5 minutes.

    • Using a wrench to hold the screw driver, use a hammer to keep weight on the screwdriver.

    • This allows the screwdriver to melt through any plastic from the RCA male plug and reach the metal tip inside the port.

    • Remove the pin when it has bonded to the screwdriver.

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Jose Colunga

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University of Advancing Technology, Team S1-G9, Beam Spring 2019 crwdns2935289:0University of Advancing Technology, Team S1-G9, Beam Spring 2019crwdne2935289:0

UAT-BEAM-S19S1G9

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