crwdns2936637:0crwdne2936637:0 crwdns2853008:0crwdne2853008:0 crwdns2918746:0crwdne2918746:0

Disassembling Translucent Rubber Flashlight Battery Power Component

crwdns2915892:0crwdne2915892:0

Disassembly of Translucent Flashlight for Analysis or Replacement Parts

  1. Disassembling Translucent Rubber Flashlight Battery Power Component, Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove light mechanism from body containing battery. Twist light bulb (red circle) counterclockwise while holding base of flashlight (black circle).

    crwdns2913378:0crwdne2913378:0

  2. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Angle body of flashlight until two AA batteries fall out. Store battery components.

    crwdns2913378:0crwdne2913378:0

  3. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Pull off rubber chassis of flashlight. Peel back rubber on battery side of flashlight first (red circle). Grip remaining rubber (black circle) and pull off plastic/metal body in direction counter to opening.

    crwdns2913378:0crwdne2913378:0

  5. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove metal apparatus containing button switch first by bending piece in arc shape. Carefully pull out clipped tip as shown.

    crwdns2913378:0crwdne2913378:0

  6. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Using the freed tip, detach the bottom of the metal switch connected to the spring of the grounded/negative end where the AA batteries are located (circle).

    • Push metal end into square hole so clip detaches from battery spring (circle). Pull out rest of clip avoiding spring, so metal switch freed from body.

    crwdns2913378:0crwdne2913378:0

  7. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Spring connected to flashlight base removed using tip of metal switch (circle) hooking and pulling into opening.

    • Initiate battery switch disassembly (circle).

    crwdns2913378:0crwdne2913378:0

  8. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • The switch mechanism disassembly removes the button attached to the lid (red circle) from the grooves (blue circle) containing the switch components.

    • Next, remove the spring first and then metallic, grooved pressure plate which contained the spring (red circle) using hand.

    • Finally, remove metal connections of battery switch by lifting holes (red circle) off containment piece.

    crwdns2913378:0crwdne2913378:0

  9. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • The battery components of translucent flashlight completely disassembled.

    crwdns2913378:0crwdne2913378:0
crwdns2915888:0crwdne2915888:0

To reassemble your device, follow these instructions in reverse order.

crwdns2935229:05crwdne2935229:0

crwdns2862417:0crwdne2862417:0

crwdns2935293:0crwdnd2935293:03crwdnd2935293:0crwdne2935293:0

Phillip Phung

crwdns2935283:001/19/12crwdne2935283:0

651 crwdns2915208:0crwdne2915208:0

crwdns2935297:09crwdne2935297:0

crwdns2918514:0crwdne2918514:0: 12

crwdns2935301:09crwdne2935301:0

crwdns2915084:0crwdne2915084:0

Cal Poly, Team 8-18, Maness Winter 2012 crwdns2935289:0Cal Poly, Team 8-18, Maness Winter 2012crwdne2935289:0

CPSU-MANESS-W12S8G18

crwdns2931471:04crwdne2931471:0

crwdns2935297:012crwdne2935297:0

crwdns2947410:01crwdne2947410:0

thanks a lot that really help. especially the on off switch 2 spring part. mine was a rear switch though

John Doe - crwdns2934203:0crwdne2934203:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 0

crwdns2936753:07crwdne2936753:0 2

crwdns2936753:030crwdne2936753:0 39

crwdns2942667:0crwdne2942667:0 2,582