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Disassembling Translucent Rubber Flashlight Battery Power Component

  1. Disassembling Translucent Rubber Flashlight Battery Power Component, Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove light mechanism from body containing battery. Twist light bulb (red circle) counterclockwise while holding base of flashlight (black circle).

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  2. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Angle body of flashlight until two AA batteries fall out. Store battery components.

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  3. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull off rubber chassis of flashlight. Peel back rubber on battery side of flashlight first (red circle). Grip remaining rubber (black circle) and pull off plastic/metal body in direction counter to opening.

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  4. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove metal apparatus containing button switch first by bending piece in arc shape. Carefully pull out clipped tip as shown.

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  5. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Using the freed tip, detach the bottom of the metal switch connected to the spring of the grounded/negative end where the AA batteries are located (circle).

    • Push metal end into square hole so clip detaches from battery spring (circle). Pull out rest of clip avoiding spring, so metal switch freed from body.

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  6. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Spring connected to flashlight base removed using tip of metal switch (circle) hooking and pulling into opening.

    • Initiate battery switch disassembly (circle).

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  7. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The switch mechanism disassembly removes the button attached to the lid (red circle) from the grooves (blue circle) containing the switch components.

    • Next, remove the spring first and then metallic, grooved pressure plate which contained the spring (red circle) using hand.

    • Finally, remove metal connections of battery switch by lifting holes (red circle) off containment piece.

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  8. Disassembling Translucent Rubber Flashlight Battery Power Component: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • The battery components of translucent flashlight completely disassembled.

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To reassemble your device, follow these instructions in reverse order.

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Phillip Phung

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Cal Poly, Team 8-18, Maness Winter 2012 crwdns2935289:0Cal Poly, Team 8-18, Maness Winter 2012crwdne2935289:0

CPSU-MANESS-W12S8G18

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thanks a lot that really help. especially the on off switch 2 spring part. mine was a rear switch though

John Doe - crwdns2934203:0crwdne2934203:0 crwdns2950251:0crwdne2950251:0

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