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Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement

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This guide will show you how to replace the motor in your device

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  1. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement, Unplug: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Before you begin, remember to disconnect the mains plug.

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  2. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Remove the side handle and the protective cover.

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  3. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Unscrew the 4 screws to open the machine.

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  4. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the paddle switch for better access.

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    • Remove the two pods.

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    • Relax the blade springs.

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  8. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Relax the carbons.

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  9. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Unscrew the four head screws and remove the motor.

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  10. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Put the new motor back.

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  11. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Re-grease and replace gear case.

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  12. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Replace the carbons.

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  13. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:012crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Then reconnect the carbons.

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  14. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Replace the paddle switch.

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  15. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Tighten the 4 screws to close.

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  16. Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dexter 800W Corded Angle Grinder - 800AG2-125.5 Motor Replacement: crwdns2935265:015crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Replace the outer flange, protective cover and side handle.

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By the end of the guide you will have replaced the motor in your device.

To reassemble perform the steps in reverse.

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