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Dewalt Nailers DCN660D1 2018 Control Module Replacement

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  1. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the battery: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the battery: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the battery: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Before you begin the repair, remove the battery from the device.

  2. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Loosen the outer housing: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a T10 driver to remove the ten screws securing the outer housing.

    • Some of these screws are deeply recessed. You can use a flathead screwdriver to loosen these screws.

  3. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the right housing: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the right housing: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lay the device on its left side (with the belt hook).

    • Lift and remove the right housing from the device.

  4. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Loosen the internal parts: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Loosen the internal parts: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the lock button from its recess.

    • During reassembly, make sure that the button is properly seated and engages the trigger.

  5. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Slide the battery connector out of its recess.

  6. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the switch board from its housing recess.

    • Remove the two spring clips from the housing.

  7. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Reassembly tip: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Reassembly tip: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Reassembly tip: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • During reassembly, use these photos to help you align all the loose parts back into the housing.

    • Be sure to route the wires through the yellow groove.

    • Be sure to reattach the spring clips.

  8. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the left housing: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the left housing: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the left housing: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Carefully flip the device over.

    • Remove the left housing from the device.

  9. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • The spring under the release button has a tendency to fly out. Be careful not to lose the spring.

    • Carefully remove the release button from the device.

    • Remove the button spring from the device.

  10. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the back support: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the back support: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a T25 driver to remove the two screws (one on either side) securing the back support .

  11. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Loosen the two solenoid wires from the back support.

  12. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull the back support straight out of the device.

  13. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Disconnect the control module: crwdns2935265:013crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use a T10 driver to remove the three screws securing the motor wires

    • Reassembly tip: The motor wires are color-coded. Be sure to reconnect the motor wires as shown in the photo.

  14. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:014crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:014crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a small flathead screwdriver to pry up and disconnect the sensor connector from the side of the motor.

  15. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:015crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:015crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Insert the point of a pick tool into the push-in connector's inlet hole, which has the control module wire plugged into it.

    • Make sure you choose the inlet that connects to the control module, not the solenoid.

  16. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • With the pick tool still inserted, pull the red control module wire out of the push-in connector.

  17. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:017crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Repeat the previous two steps to disconnect the black control module wire from the push-in connector.

  18. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:018crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:018crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Unclip the solenoid's red and black wires from the control module's side.

  19. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the control module: crwdns2935265:019crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the control module: crwdns2935265:019crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Remove the control module: crwdns2935265:019crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Lift and remove the control module from the device.

    • Reassembly tip: Make sure that the white plastic actuator latches into the black lever arm.

  20. Dewalt Nailers DCN660D1 2018 Control Module Replacement, Transfer the loose components: crwdns2935265:020crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Transfer the loose components: crwdns2935265:020crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement, Transfer the loose components: crwdns2935265:020crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove the white plastic actuator from the control module and transfer it onto your replacement part.

    • When you install the actuator, make sure the actuator bar can press the white button on the control module.

  21. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:021crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:021crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Carefully unclip the clear light pipe from the switch board.

    • The light pipe is fragile and breaks easily.

    • Transfer the light pipe onto your replacement part.

  22. Dewalt Nailers DCN660D1 2018 Control Module Replacement: crwdns2935265:022crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Only the control module remains.

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To reassemble your device, follow these instructions in reverse order.

Arthur Shi

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Staff

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